Miniature Motorized RC Car Is Massively Impressive

March 5, 2022 by Ryan Flowers 32 Comments

Small is often subjective. For example, a school bus is small compared to an Airbus A380. But other things are just small all on their own and need no comparison to make the point. Such is the case with this micro RC car in the video below the break. It’s an RC model of the Smart Car, that when compared to other vehicles on the road, is quite diminutive, both subjectively and absolutely. But the outward appearance of [diorama111]’s project only tells half the story.

Starting out as a static display model, [diorama111] fully disassembled the 1/87 scale Smart Car and got to work. Fully proportional steering is attained with a very, very small stepper motor that drives custom knuckles attached to handmade suspension. They are works of art in their own right.

Do your projects need tweezers for assembly?

Drive is supplied by another small stepper motor. If [diorama111] had stopped there, it would have been every bit as noteworthy to see a 1/87 Smart Car doing figure eights around small bottles of model paint. Instead, [diorama111] kept going! The car has working turn signals, brake lights (including the 3rd taillight in the back window!) and headlights. There is even a function for hazard lights.

The electronics are all hand built using enameled wire and SMD components on perf board, and are a study in miniaturization all their own. An ATtiny processor seems right at home in this design. We admire [diorama111]s steady hands and patience to build such a small RC car, never mind one with such fine attention paid to all the details.

If downsized hacks like this float your thimble-sized boat, you might also appreciate this precious little PDP-11 and terminal.

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Closeup of the car dash with nixie tubes

Retro Future Nixie Corvair Instrument Panel

February 18, 2022 by Matthew Carlson 21 Comments

The future we know today looks very different than the one envisioned in the 60s and 70s. For starters, it has far too few Nixie tubes. An oversight [nixiebunny] wants to address with his Nixie tube instrument panel.

All the essential info is there: engine temperature, tachometer, speed, battery voltage, and even odometer. You might have noticed that there isn’t a clock. The justification that [nixiebunny] gives is that he’s always wearing his Nixie watch, so a clock in his car seems redundant. There is also a gap in the panel to allow an oil pressure display. Corvairs are known for throwing belts next to the oil sender, so any attached sensor needs to be designed well and thought through. A Teensy receives engine telemetry data (no OBDII port to hook into — GM didn’t come out with the first OBD port until the 80s) from the engine bay. The data is transformed into SPI data sent to the 74HC595 shift register chain via a CAT5 cable. Details are a little sparse, but we can see a custom PCB to fit the shape of the hole in the dash with the different Nixie tube footprints silkscreened on.

We love seeing Nixie tubes in unexpected places. Like this POV Nixie clock or this Nixie robot sculpture.

China Loves Battery Swapping EVs, But Will They Ever Make It Here?

February 9, 2022 by Lewin Day 122 Comments

Electric vehicles promise efficiency gains over their gas-fuelled predecessors, but the issue of recharging remains a hurdle for many eager to jump on board with the technology. The problem is only magnified for those that regularly street park their vehicles or live in apartments, without provision to charge a vehicle overnight at home.

Battery swapping promises to solve that issue, letting drivers of EVs change out their empty battery for a freshly charged one in a matter of minutes. The technology has been widely panned and failed to gain traction in the US.

However, as it turns out, battery swapping for EVs is actually thing in China, and it’s catching on at a rapid rate.

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Swapped Dash Module Gives Ford Maverick An Upgrade

February 7, 2022 by Tom Nardi 17 Comments

Ford is looking to make their new Maverick compact truck stand out, and so far, it seems to be working. Not only is it exceptionally cheap for a brand-new hybrid, truck or otherwise, but Ford actively encourages owners to modify their new ride. From standardized mounting points throughout the cabin intended for 3D printed upgrades, to an auxiliary 12 VDC line run to the bed specifically for powering user supplied hardware.

But we doubt even the most imaginative of Blue Oval engineers could have predicted that somebody would rip out the whole dash module and replace it with one from a higher-end Ford this early in the game. While many people can’t even find one of these trucks on the lot, [Tyvemattis] on the Maverick Truck Club forum has detailed his efforts to replace the relatively uninspired stock dash module of his truck with an all-digital version pulled from a 2020 Ford Escape Titanium.

Ford’s rendering of the original Maverick dash module.

Now we say “effort”, but as it turns out, the swap went off nearly without a hitch. The new digital module not only appears to be the identical size and shape as the original, but they both use the same connectors. Presumably this is because both vehicles are based on Ford’s scalable C2 platform, and likely means more components from this family of vehicles such as the Lincoln Corsair or new Bronco could be installed into the Maverick.

So what’s the downside? According to [Tyvemattis], the computer is throwing error messages as the Maverick doesn’t have a lot of the hardware that the dash is trying to communicate with. He also can’t change the vehicle’s driving mode, and the cruise control can only be enabled when the truck is stopped. But probably the most annoying issue is that the fuel gauge is off by 50%, so when the tank is full, it shows you’ve only got half a tank. At least one other user on the forum believes this could be alleviated by modifying the fuel sensor wiring, so it will be interesting to see how difficult a fix it ends up being.

We first ran across the DIY-friendly Maverick back in October of last year, and we’re encouraged to already see owners answering Ford’s challenge by tinkering with the vehicle. Here’s hoping this is the start of a new chapter in the long and storied history of car hacking.

Thanks to [Matt] for the tip.

Arduino Activated Automotive Aerodynamic Apparatus Is… (Spoiler Alert!)

February 3, 2022 by Ryan Flowers 8 Comments

Sometimes a great hack is great for no other reason than that it’s fun, and [Michael Rechtin]’s DIY Active Aero Spoiler and Air Brake certainly qualifies as a fun hack. This is a mod designed to live in a world where looks are everything, stickers add horsepower, and a good sound system is more important than good wheel alignment. Why is that? Because like the switch that exists only to activate the mechanism that turns it off, the DIY Active Aero Spoiler and Air Brake seen below is almost completely useless. So to understand its allure, we must understand its inspiration.

For a few decades now, luxury sports car manufacturers have been adding active aerodynamic components to their vehicles. For example, several Porsche models feature adaptive spoilers that adjust to driving conditions. Super cars such as the Bugatti Veyron have spoilers that flip up at high angles during braking to increase drag and reduce braking distance. All of these features are sadly missing from the average two or four door family-car-turned-wannabe-track-fiend. Until now!

[Michael] has created a new active spoiler for every mall-bound muffler-challenged hand me down. The build starts with a CNC cut foam wing which is covered with fiberglass, Bondo (an automotive necessity) and some faux carbon fiber for that go-fast feel. An Arduino, IMU, two servos, and a battery pack detect deceleration and automatically increase the spoiler angle just like the big boys, but without needing any integration into the vehicles systems. Or bolts, for that matter.

It’s unlikely that the braking force is enough to slow down the vehicle though, given that it’s not enough to pop the suction cups holding it to the trunk lid. But does it have the “wow” factor that it was designed to induce? Spoiler Alert: It does!

As it turns out, this isn’t the first adjustable spoiler featured here at Hackaday, and this adjustable spoiler on a car that’s made for actual racing is quite interesting.

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Hacking A Proper Dash Into The Tesla Model 3

January 28, 2022 by Lewin Day 60 Comments

The Tesla Model 3 and Model Y are popular electric vehicles that dispense with some of the usual provisions you’d expect in a typical car. Namely, there’s no dash cluster in front of the driver; instead, all information is solely displayed on the center console screen. [Nick Nguyen] wasn’t a fan of this setup, and decided to hack together a dash cluster of his own.

The CANdash works in a simple fashion, snooping the Tesla’s CAN bus for all the information relevant to the vehicle’s operation. It’s capable of displaying everything from speed to the remaining range in the battery, while also allowing the user to keep an eye on things like coolant temperatures and whether the Tesla Autopilot system is currently available.

The build relies on a CANserver, an ESP32-based device specifically built for hooking up to the CAN bus on Tesla vehicles and sharing the data externally. The data can then be piped wirelessly to an Android phone running CANdash to display all the desired information. With the help of an aftermarket dash clip or a 3D printed custom mount, the phone can then be placed behind the steering wheel to display data in the usual location.

It’s a simple, straightforward hack that gives Tesla owners a useful feature that they’re otherwise missing from the factory. The US automakers cars are proving to be fertile ground for hackers and DIYers, with one man recently saving thousands on a battery swap with a simple mod. Video after the break.

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Longer Range EVs Are On The Horizon

January 19, 2022 by Lewin Day 165 Comments

When electric cars first started hitting the mainstream just over a decade ago, most criticism focused on the limited range available and the long recharge times required. Since then, automakers have been chipping away, improving efficiency here and adding capacity there, slowly pushing the numbers up year after year.

Models are now on the market offering in excess of 400 miles between charges, but lurking on the horizon are cars with ever-greater range. The technology stands at a tipping point where a electric car will easily be able to go further on a charge than the average driver can reasonably drive in a day. Let’s explore what’s just around the corner.

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