Watch SLS 3D Printed Parts Become Printed Circuits

[Ben Krasnow] of the Applied Science channel recently released a video demonstrating his process for getting copper-plated traces reliably embedded into sintered nylon powder (SLS) 3D printed parts, and shows off a variety of small test boards with traces for functional circuits embedded directly into them.

Here’s how it works: The SLS 3D printer uses a laser to fuse powdered nylon together layer by layer to make a plastic part. But to the nylon powder, [Ben] has added a small amount of a specific catalyst (copper chromite), so that prints contains this catalyst. Copper chromite is pretty much inert until it gets hit by a laser, but not the same kind of laser that sinters the nylon powder. That means after the object is 3D printed, the object is mostly nylon with a small amount of (inert) copper chromite mixed in. That sets the stage for what comes next.

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Just a pile of strawberries.

Can You Freeze-Dry Strawberries Without A Machine?

Summer has settled upon the northern hemisphere, which means that it’s time for sweet, sweet strawberries to be cheap and plentiful. But would you believe they taste even better in freeze-dried format? I wouldn’t have ever known until I happened to get on a health kick and was looking for new things to eat. I’m not sure I could have picked a more expensive snack, but that’s why we’re here — I wanted to start freeze-drying my own strawberries.

While I could have just dropped a couple grand and bought some kind of freeze-drying contraption, I just don’t have that kind of money. And besides, no good Hackaday article would have come out of that. So I started looking for alternative ways of getting the job done.

Dry Ice Is Nice

Dry ice, sublimating away in a metal measuring cup.
Image via Air Products

Early on in my web crawling on the topic, I came across this Valley Food Storage blog entry that seems to have just about all the information I could possibly want about the various methods of freeze-drying food. The one that caught my eye was the dry ice method, mostly because it’s only supposed to take 24 hours.

Here’s what you do, in a nutshell: wash, hull, and slice the strawberries, then put them in a resealable bag. Leave the bag open so the moisture can evaporate. Put these bags in the bottom of a large Styrofoam cooler, and lay the dry ice on top. Loosely affix the lid and wait 24 hours for the magic to happen.

I still had some questions. Does all the moisture simply evaporate? Or will there be a puddle at the bottom of the cooler that could threaten my tangy, crispy strawberries? One important question: should I break up the dry ice? My local grocer sells it in five-pound blocks, according to their site. The freeze-drying blog suggests doing a pound-for-pound match-up of fruit and dry ice, so I guess I’m freeze-drying five entire pounds of strawberries. Hopefully, this works out and I have tasty treats for a couple of weeks or months. Continue reading “Can You Freeze-Dry Strawberries Without A Machine?”

Autochrome For The 2020s

For all intents and purposes, photography here in 2024 is digital. Of course chemical photography still exists, and there are a bunch of us who love it for what it is, but even as we hang up our latest strip of negatives to dry we have to admit that it’s no longer mainstream. Among those enthusiasts who work with conventional black-and-white or dye-coupler colour film are a special breed whose chemistry takes them into more obscure pathways.

Wet-collodion plates for example, or in the case of [Jon Hilty], the Lumière autochrome process. This is a colour photography process from the early years of the twentieth century, employing a layer of red, green, and blue grains above a photosensitive emulsion. Its preparation is notoriously difficult, and he’s lightened the load somewhat with the clever use of CNC machinery to automate some of it.

Pressing the plates via CNC

His web site has the full details of how he prepares and exposes the plates, so perhaps it’s best here to recap how it works. Red, green, and blue dyed potato starch grains are laid uniformly on a glass plate, then dried and pressed to form a random array of tiny RGB filters. The photographic emulsion is laid on top of that, and once it is ready the exposure is made from the glass side do the light passes through the filters.

If the emulsion is then developed using a reversal process as for example a slide would be, the result is a black and white image bearing colour information in that random array, which when viewed has red, green, and blue light from those starch filters passing through it. To the viewer’s eye, this then appears as a colour image.

We can’t help being fascinated by the autochrome process, and while we know we’ll never do it ourselves it’s great to see someone else working with it and producing 21st century plates that look a hundred years old.

While this may be the first time we’ve featured such a deep dive into autochrome, it’s certainly not the first time we’ve looked at alternative photographic chemistries.

Kaffa Roastery founder Svante Hampf shows a bag of their AI-conic coffee blend.

AI-Created Coffee Blend Isn’t Terrible

Weren’t we just talking about coffee-based sacrilege the other day? Here’s something to make the single-origin bean snobs chew their espresso cups: an artisan roastery in Helsinki is offering a coffee blend created by artificial intelligence called AI-conic. The idea, of course, is that technology will lighten the workload needed to produce coffee.

This is an interesting development because Finland consumes the most coffee in the world, according to the International Coffee Organization. Coffee roasting is a highly-valued traditional artisan profession there, so it stands to reason that they might turn to technology for help.

Just like with scotch whisky, there’s nothing wrong with coffee blends outright. Bean blends are good for consistency, when you want every cup to taste pretty much exactly the same. Single-origin beans, though, are traceable to one location, and as a result, they usually have a distinct flavor based on the climate they’re grown in.

If you’re new to coffee, blends are a nice, safe way to start out. And, interestingly, the AI chose to make the blend out of four different types of beans instead of the usual two or three, despite being tasked with creating a blend that would suit the palates of coffee enthusiasts. But the coffee experts agreed that the AI blend was “perfect” and needed no human intervention. We probably won’t be getting to Finland anytime soon, so if you try it, let us know how it tastes!

Do you like cold brew? How would you like to be able to brew some in just three minutes?

DIY Bimetallic Strip Dings For Teatime

Do you like your cup of tea to be cooled down to exactly 54 C, have a love for machining, and possess more than a little bit of a mad inventor bent? If so, then you have a lot in common with [Chronova Engineering]. In this video, we see him making a fully mechanical chime-ringing tea-temperature indicator – something we’d be tempted to do in silicon, but that’s admittedly pedestrian in comparison.

The (long) video starts off with making a DIY bimetallic strip out of titanium and brass, which it pretty fun. After some math, it is tested in a cup of hot water to ballpark the deflection. Fast-forward through twenty minutes of machining, and you get to the reveal: a tippy cup that drops a bearing onto a bell when the deflection backs off enough to indicate that the set temperature has been reached. Rube Goldberg would have been proud.

OK, so this is bonkers enough. But would you believe a bimetallic strip can be used as a voltage regulator? How many other wacky uses for this niche tech do you know?

Thanks [Itay] for the tip!

Almost Making A Camera Sensor From Scratch

On our travels round the hardware world we’ve encountered more than one group pursuing the goal of making their own silicon integrated circuits, and indeed we’ve seen [Sam Zeloof] producing some of the first practical home-made devices. But silicon is simply one of many different semiconductor materials, and it’s possible to make working semiconductor devices in a less complex lab using some of the others. As an example, [Breaking Taps] has been working with copper (II) oxide, producing photodiodes, and coming within touching distance of a working matrix array.

The video below the break is a comprehensive primer on simple semiconductor production and the challenges of producing copper (II) oxide rather than the lower temperature copper (I) oxide. The devices made have a Schottky junction between the semiconductor and an aluminium conductor, and after some concerns about whether the silicon substrate is part of the circuit and even some spectacular destruction of devices, he has a working photodiode with a satisfying change on the curve tracer when light is applied. The finale is an array of the devices to form a rudimentary camera sensor, but sadly due to alignment issues it’s not quite there  yet. We look forward to seeing it when he solves those problems.

As we’ve seen before, copper oxide isn’t the only semiconductor material outside the silicon envelope.

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Wine In Beverage Cans Had A Rotten Egg Problem, Until Now

Aluminum beverage cans are used for all kinds of drinks, but when it comes to wine there are some glitches. Chief among them is the fact that canned wine occasionally smelled like rotten eggs. Thankfully, researchers have figured out why that happens, and how to stop it. How was this determined? As the image above hints at, lots and lots of samples and testing.

What causes this, and why don’t other beverages have this problem? Testing revealed that the single most important factor was the presence of molecular sulfur dioxide (SO2), a compound commonly used in winemaking as an antioxidant and antimicrobial.

It turns out that the thin plastic lining on the inside of beverage cans doesn’t fully stop molecular SO2 from reacting with the surrounding aluminum, creating hydrogen sulfide (H2S) in the process. H2S has a very noticeable rotten egg smell, even in low concentrations.

Researchers discovered that if a canned beverage contained more than 0.5 ppm of molecular SO2, a noticeable increase in hydrogen sulfide was likely to be present within four to eight months. The problem is that since most wines aim for around 0.5 ppm of SO2, the average can on wine sitting on a shelf will have a problem sooner rather than later. The more SO2 in the wine (reds tend to contain less, whites more), the worse the problem.

Simply increasing the thickness of the plastic liner is an imperfect solution since it increases manufacturing costs as well as waste. So, researchers believe the right move is to use a more durable liner formulation combined with a lower SO2 concentration than winemakers are usually comfortable with. Unlike bottles, cans can be hermetically sealed which should offset the increased oxidation risk of using a lower concentration of SO2. The result should be wine as a canned beverage, with a shelf life of at least 8 months.

The research is published here and gives a great look at just how one approaches this kind of scientific problem, as well as highlighting just how interesting the humble aluminum beverage can really is.