Aluminum Bending Tutorial And A DIY Brake

December 7, 2011 by Brian Benchoff 10 Comments

What makes a project really exceptional? Part of it is a, ‘gee, that’s clever’ angle with a little bit of, ‘that’s actually possible.’ One thing the Hack a Day crew really appreciates is awesome enclosures. Altoids tins will get you far, but to step up to the big leagues you’ve got to bend some aluminum. Luckily, [Rupert] sent in a great tutorial on bending aluminum sheets for enclosures.

To make his press brake, [Rupert] scavenged a few pieces of 38mm bamboo worktop scraps. After assembling a few of these pieces with some hinges, he was ready to bend some aluminum.

One trick [Rupert] picked up is scoring the sheet metal on the inside of a future bend. For [Rupert]’s project, he sent his 3mm aluminum sheet through a table saw set to cut 1mm deep. Of course this should only be done with a blade designed for non-ferrous metals with as many carbide teeth as possible. Judging from [Rupert]’s homebuilt Hi-Fi that used this construction technique, the results are phenomenal.

Playing Classic 60s Tunes With An All Electronic Band

December 6, 2011 by Mike Nathan 16 Comments

house-of-the-rising-sun

If you are considering repurposing some old computer equipment to create music, be aware that the bar has been raised just a tad. YouTube user [BD594] spent some time sifting through his bin of used electronics and put together a 5-piece band that plays a pretty awesome rendition of The Animals’ “House of the Rising Sun”.

Last week, we saw a pretty impressive hack with a floppy drive that could bang out music using a calculator, but this takes things to a whole new level. [BD594] used an old HP ScanJet to simulate the song’s vocals, while an Atari 800XL combined with an oscilloscope is used as an organ. A Ti-99/4a is used in conjunction with another scope to play guitar notes, while a PIC-controlled hard drive does double duty, playing both the bass drum and cymbals.

We dare you to watch the video below and NOT be thoroughly impressed with his work.

[BD594] says that once he has a bit of free time, he’ll be putting out another video – something we’ll be anxiously waiting to see.

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This Toy Intercom System Is Way Better Than A Pair Of Tin Cans And Some String

December 6, 2011 by Mike Nathan 36 Comments

toy-intercom-system

On his blog, [Kenneth Finnegan] recently showed off a replica of a fun toy he used to play with as a kid, a telephone intercom system. The setup is pretty simple, requiring little more than a pair of analog phones, a battery, and a resistor.

The phones are connected to one another using a standard telephone cable, but [Kenneth] uses a 9v battery to introduce a small bias current into the loop, allowing the speakers at either end to hear one another. He also added a small LED into the circuit so that there is a visual indication as to when both handsets are off hook.

The setup is very simple at the moment, though [Kenneth] does have some ideas in mind to enhance his intercom system. He hopes to tweak the remote phone to ring when the local phone is picked up, among other things.

Telephone technology is nothing new, but for just a few dollars (or less) your kids can be entertained for hours as [Kenneth] was way back when.

Continue reading to see a short video overview of the phone system, and be sure to share your ideas for enhancing it in the comments section.

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A Keyboard For Your FIGnition

December 4, 2011 by Brian Benchoff 13 Comments

[Carl] sent in his keyboard he made for his FIGnition microcomputer. At least now he has more than 8 buttons.

The FIGnition is a tiny little microcomputer that harkens back to the 8-bit days of yore. Designed to be an educational computer like the Altair or Heathkit (sans blinkenlights), the FIGnition gives its students ‘bare metal’ access to everything in the system. It’s powered by an ATMega168, a 4 Kb SRAM and an 8Mb Flash chip for storage. Unfortunately, the FIGnition only has 8 buttons to program Forth with, so [Carl]’s project is very much desired in the community.

To expand 8 buttons into an alpha-numeric keyboard, [Carl] came up with the solution of using two tact switches per character. The switches are of different button heights, so pressing a pair of buttons actuates the two buttons in order, which is natively interpreted by the FIGnition. It’s a perfect match for the chord-keys of the FIGnition.

Check out the video of [Carl]’s bundle of wires after the break.

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Reverse Engineering A Korg Monotribe

December 3, 2011 by Brian Benchoff 19 Comments

Yesterday, Korg released a firmware update to their ribbon controller synth, the Monotribe. The firmware is just an audio file that needs to be played to the sync input of the box. [gravitronic] thought this was rather interesting, so he decided to decode the monotribe firmware. It’s the first step to custom Monotribe firmware, and on the path towards reverse engineering this neat box.

After converting the firmware update to a .wav, [gravitronic] looked at the file with a hex editor and found that each sample is two bytes, and the left and right channels are the same. That made enough sense, so after getting rid of one channel, he sent it through Python to take a look at the patterns of ones and zeros.

Of course, [gravitronic] arbitrarily chose high = 1, low = 0, and little-endianness. The first result didn’t produce a nice “KORG SYSTEM FILE” in the header, so he tried other combinations until the output file looked reasonable. The result is the actual .bin file that’s going to serve as the basis for a nice homebrew firmware. You can grab [gravitronic]’s Python script here and decode your own firmware.

Building A Computer Around A 6502 Processor

November 30, 2011 by Mike Szczys 24 Comments

When it came time to try out some old-school computing [Quinn Dunki] grabbed a 6502 processor and got to work. For those that are unfamiliar, this is the first chip that was both powerful, affordable, and available to the hobby computing market back in the 1970’s. They were used in Apple computers, Commodore 64, and a slew of other hardware.

The first order of business in making something with the chip is to establish a clock signal. She sourced a crystal oscillator which runs at 1 MHz, but also wanted the option to single step through code. Her solution was to build two clock signals in one. A toggle switch allows her to choose the crystal, or a 555 timer circuit which uses a push button to fire each clock pulse.

Check out the video after the break to see some single stepping action. There’s no memory on board just yet. But the input pins have been hard-wired to voltage or ground to simulate data input. We wondered what she was up to with that HEX Out project which stiffs the logic on the data bus. Looks like it’s extremely useful in this project!

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Earthquake Detector Could Have Helped During Quakepocalypse

November 27, 2011 by Brian Benchoff 13 Comments

[Andrea] built a seismic wave detector that warns of a possible impending earthquake. Because P waves travel much faster than the “make everything shake” S waves, building a device that detects P waves serves as an early warning system that alerts building occupants to go under a door frame. [Andrea]’s build detects these fast-moving P waves and only took an hour to make.

Last August, those of us on the east coast of the US had to live through Quakepocalypse, a magnitude 5.9 earthquake centered around Middle of Nowhere, Virginia. For those of us who have decided to stay, rebuild, and put our garden chairs upright again (so brave…), [Andrea]’s build could have been very useful.

The mechanics of the build is very simple: a pair of springs and levers are electrically wired together so that whenever there’s a sudden shock, a buzzer goes off. It’s very similar to an ancient Chinese earthquake detector that detects P waves by dropping a ball into a frog’s mouth.

While we’re not sure if a few of [Andrea]’s devices would be needed to detect P waves coming in off-axis, the build is simple enough to build dozens of them. Check out the video of the build in action ~~after the break~~ here.