CNC Circuit Board Fabrication

November 23, 2009 by Mike Szczys 35 Comments

[Jonathan Ward’s] pcb mill is as impressive as it is inexpensive. Twenty-six plywood parts, labeled A-Z, are used to assemble the machine along with the customary precision rods, stepper motors, and router assembly. His bill of materials prices the unit at $458.18, a small price to pay in order to forgo a multi-step etching process.

His test board shows some fairly fine pitch that could turn out most home-project circuit boards. We’ve contacted [Jonathan] regarding the specifics of milling the plywood parts out of a 2 foot by 4 foot sheet of plywood. Watch for an update with any information he’s willing to share. We hope he’ll make the milling files for the plywood parts available so that you can build a copy of the device for your own use.

[Thanks Charles]

DIYLILCNC: Do-it-yourself CNC Mill

November 13, 2009 by Phil Burgess 39 Comments

DIYLILCNC

The DIY LIL CNC project is the newest member of the homebrew fabrication scene. This is a three-axis CNC mill that can be built by anyone with basic shop skills and about $700 in their pocket. Many of the materials can be acquired from the likes of Home Depot: the basic framework is assembled from Masonite, while other cost-cutting measures include the use of skate bearings and a common Dremel tool for powering the cutting bit. About half of the cost is for the HobbyCNC driver and stepper motor package that runs the show.

The instructions for the DIY LIL CNC are distributed under a Creative Commons license, allowing for modification and distribution with few restrictions. They’re well-written and quite thorough, including all patterns and a complete bill of materials with suppliers, part numbers and costs. As documented, the ’bot can produce parts up to 12 x 14 x 2 inches, but the project’s creators offer some suggestions on adapting the design for larger work. It’s not self-replicating like the RepRap aims for; you’ll need access to a laser cutter for some of the parts. If you can clear that hurdle, this looks like a great introduction to CNC production.

CNC Used To Make 3D Video Using One Camera

October 27, 2009 by Mike Szczys 23 Comments

3d-video-one-camera-cnc

[Gabriel] is making 3D movies using only one camera. This should be impossible because true 3D needs to be stereoscopic, with images from different perspectives for each eye. He’s worked this out by mounting the camera on a CNC gantry and programming it to make two passes along slightly different paths. He’s plotting the camera paths using SketchUp and a plugin that exports paths as CamBam files, automatically adjusting for perspective. The two videos are then merged using Stereo Movie Maker.

We’ve embedded both a 3D video as well as behind-the-scenes filming video after the break but you’ll need the red and blue 3D glasses to view the former. It’s not too much of a stretch to tweak his methods and use this for stopped motion video where one button press takes a frame for each eye. Now, who will be the first to bring us a Star Wars remake filmed in stopped-motion 3D using the original action figures? Continue reading “CNC Used To Make 3D Video Using One Camera” →

DIY Plotter With Laser

October 25, 2009 by Mike Szczys 39 Comments

plotter-with-300w-laser

[Viacheslav] built a plotter that is fast and accurate. He wanted to take it one step further and added a laser in place of the pen. The 300 mW unit does a nice job of wood-burning any pattern sent to it, but isn’t strong enough to serve as a laser cutter for anything other than thin-film. We wonder if it can be used to cut solder paste stencils for surface mount PCB production.

In the video after the break you can see some plotting that uses a pen. In addition to writing on paper, [Viacheslav] has tested this as a method of applying etch resist to a copper clad board for PCB production. He’s able to achieve 0.8 mm pitch but the production process is limited by the resist pen’s tendency to wear out quickly and to only prevent etching for a short period of time (compared to toner transfer resist).

Just like with his touch sensitive keypad project, he’s taken the time to thoroughly document his work. Build notes, pictures, CAD files, and source code are all available for your perusal and hackage.

Continue reading “DIY Plotter With Laser” →

CNC Hot Wire Cutter From Scanners

October 19, 2009 by Mike Szczys 29 Comments

hot-wire-cutter-from-scanners

[Raul] built a CNC hot wire cutter that he uses for cutting shapes out of foam. His device uses two flat bed scanners to provide two planes of motion. One scanner arm has the foam mounted on it and provides the Y-axis movement. The other scanner has the hot wire mounted on it and provides the X-axis movement. The cutting wire is mounted on a flexed bow made from heavy gauge coat hanger wire.

He tapped into the logic board of one scanner to gain access to the motor movements. The other is connected through a couple of H-bridges. Both are controlled by an Atmel AVR ATmega128 which in turn takes its commands from a connection with a computer printer port. A python program uses vector graphic files in SVG format and traces the outline for cutting.

We’ve got a video of this in action after the break. At our request, [Raul] took some time to post a set of pictures and make comments on them. Thanks for the hard work and great job! Continue reading “CNC Hot Wire Cutter From Scanners” →

Tying The Knot With MakerBot

October 16, 2009 by Phil Burgess 51 Comments

makerbot-ring

De Beers would have you believe that only diamonds will do, but hackers are hardly ones to follow convention. How better to say “I love you” than with a MakerBot-extruded black ABS engagement ring? [Adam Elkins] did just that, creating the design with a combination of GIMP, SketchUp and Blender, then producing the final output on a MakerBot at Philadelpha hacker space Hive.

From the steampunk wedding at the 2008 Maker Faire, to the science-meets-romance web comic xkcd, hackers certainly have some unique ways of expressing their devotion. What are some of the wildest or most charming that you’ve seen? Comments are open…speak now or forever hold your peace.

Oh, and the engagement ring? She accepted. Congratulations to the lucky couple!

[via MakerBot blog]

CNC Router On The Way

October 14, 2009 by Jakob Griffith 13 Comments

[vimeo http://vimeo.com/7019823%5D

We love CNC hacks, so when [Jonny] sent in his nearly complete CNC router we were ecstatic. There are only a couple of posts thus far, and it takes some digging, but its pretty easy to understand his mindset and overall plan while making the CNC. It currently has full 3 axis movement and he replaced the previously dinky Harbor Freight Dremel with a much more powerful DeWalt that even Tim Taylor would be proud of. Software side of things he uses a combination of EMC2 and their collection of open source CAM codes. The project is coming along nicely and more updates are promised. Check out some more videos after the break. Continue reading “CNC Router On The Way” →