3D Printing At Home

3dprint

We’ve seen a lot of 3d printing lately, with the RepRap and Cupcake, both the fused deposition modeling type. We don’t often see the Inkjet method. This is a great example of one, built in someones home. Instead of laying down layers of molten plastic, he uses the inkjet system to deposit glue like substances into layers of plaster. This project is much higher resolution than the other two, as you can see in the video of it making an RC engine case below. He is currently rebuilding it to be even better and larger.

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Stepper Motor Controller From Old Scanner

sms

[Murray484] submitted his instructable on how to create a stepper motor controller from an old scanner. He removed the motor and controller from an old scanner then harvested the parts. He’s pretty much starting over, taking the ULN2003 chip from the scanner motor controller and putting it on a fresh board. He then wired it all up, installed the software and got it working. Finally, he built a container out of cardboard for it all. Though he could have made it nicer looking and used higher quality building materials, he was trying to make this a “green” project for the epilog laser cutter contest. He’s done a good job recycling, this could be pretty useful.

New Driver From RepRap, Singing

stepper

RepRap has released a new driver board for their stepper motors. They’ve honed the design to be easier to assemble and cheaper. We’re sure all of that is wonderful, but what really got our attention was the video. In the video, which you can see after the break, they run a test file through it to make it “sing” happy birthday. Is this something that everybody does and we’re just now catching on? Why all the musical stepper motors today?

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CNC Music Factory Still Alive

[youtube=http://www.youtube.com/watch?v=uKCX1CeXIjA]

With some careful programming and probably tedious testing, [Tim] was able to get his CNC router to play [Jonathan Coulton’s] “Still Alive”. He didn’t just tell the motors to spin at the correct speeds directly though. He computed the 3d vectors necessary to produce the notes. The router thinks it is just doing its job.  We would love to see those vectors rendered out in 3d space. Imagine having a physical sculpture of “Still Alive” as seen by a CNC machine. This reminds us of the Obsolete Technology Band.

[via Skullydazed’s twitter]

CupCake CNC Kit

cupcake

The CupCake CNC Kit is the flagship product of MakerBot industries, a joint venture between [Bre Pettis] and [Zach Hoeken]. At $750, it comes with all the motors, belts, body pieces, bearings, belts, and other pieces to assemble it. You could be printing your own 3d objects in a matter of hours with this. 3D printers with only slightly larger capacities can run thousands of dollars. The only advantage to some of the commercial products might be resolution. They don’t give much as far as technical data as the unit isn’t available yet. They should start Shipping before April 15th, so they can’t be far off. This could possibly be a competitor for the RepRap. Since RepRap doesn’t offer a complete kit, we’ll have to speculate. We’ve seen estimates from $500 to $1000 to build one.

[via adafruit industries blog]

Generating G-code With Common Lisp

gcode

Ruin & Wesen are a two person shop creating specialized music gear. As part of their recent MIDI Command development, they got into case manufacturing. They purchased a mini CNC mill to cut the aluminum cases. Unhappy with the software options provide [Wesen] decided to write his own G-code generator. G-code is part of the numerical control used to command CNC machines. He implemented his interpreter using the language he’s most familiar with: Common Lisp (not surprising if you notice the website’s backend). The post covers the design philosophy used and some of the problems that came up. We look forward to future releases since the interpreter can generate milling code using processing.org sketches and cut PCBs directly from Eagle.

You may remember Ruin & Wesen from when they shared their Eagle layout videos.

[Thanks fbz]