3d Printing, The New Frontier Of Piracy?

May 31, 2012 by Caleb Kraft 89 Comments

We’ve all heard the countless arguments about piracy in digital media. However, it appears that 3d printing or other rapid prototyping systems are bringing legal issues to a more physical world. The story goes like this: [Thomas] bought a 3d printer. He’s a big fan of warhammer figurines. He spends tons of time creating some custom warhammer figures, and uploads them to thingaverse. Games Workshop, the owners of Warhammer, unleashed the lawyers and had the items removed.

There are so many angles to this story, the mind boggles. If I were an artist, and someone else was uploading copies of my work, essentially stopping my revenue, it would suck. Then again, if I were lucky enough to have a fanatical fan base that spread the love for my product with excitement and zeal, I might want to encourage them. Neither of those thoughts however, cover the legal issue at the base here. We don’t have an answer for you. Sorry. You’ll probably be seeing this issue pop up more and more often in the future.

We encourage you to make our logo. Though we haven’t bothered to ask our lawyers.

A Personal Manufacturing Stack Exchange

May 30, 2012 by Brian Benchoff 6 Comments

Over on Stack Exchange, there’s a proposal for a new CNC/3D printer site. It’s a personal manufacturing stack exchange, and hopefully we’ll see some awesome discussion when it’s eventually created.

Stack Exchange is already well-known for hosting the most useful programming site as well as awesome sites/forums covering everything from LaTeX to grammar. The proposed Personal Manufacturing site is sure to provide a ton of advice and discussion covering the hardware, software, electronics, and toolchains of CNC routers, RepRaps and mills.

The personal manufacturing stack exchange hasn’t been created yet – a few more people still need to commit to use it. Once that’s done, though, we’re sure to see a lot of very helpful advice and discussion from the Stack Exchange community.

Kudos to [Michael] for sending this in.

3d Printing Ice Sculptures

May 30, 2012 by Caleb Kraft 18 Comments

[Jared Kotoff] asked an interesting question on Facebook. He asked if we had ever seen 3d printing in ice before. Though we couldn’t find anything in our archives, he managed to find a project that makes 3d printed ice sculptures. To do this, they actually print two materials inside a chamber that is -8 degrees Fahrenheit. The first material is Shortening Methyl Esther (SME) that is used as a scaffold or mold. The second material is just water, but the tip is heated to 68 degrees to keep it from freezing in the nozzle. They do two passes of water for every layer of SME, and scan with a laser and perform corrections after every five layers.

Once the print is completed, the sculpture has to be scraped clean of SME and then soaked in kerosine to remove the last of it. There are several pictures at the linked article, but sadly no video.

3D Printed Circuit Boards Using Conductive Ink

May 22, 2012 by Mike Szczys 13 Comments

The thought of using a 3D printer to fabricate PCBs is tantalizing and the good news is that it’s a reality. This project shows that it’s possible to use a special printer head to apply traces to an extruded substrate.

This is similar to the point-to-point 3D printer circuits with one big upgrade. Now the traces can be printed directly onto the ABS using conductive ink. The process starts with the design files, which are used to model a substrate that has a trench for each trace. A Makerbot then prints out this model. Once complete, the ABS extruder head is swapped for a special ink head. Each trace is then filled with the conductive fluid, which is kept in place by the trench walls until it can dry. We think this improves on the trace printing techniques we’ve seen before because it doesn’t require your printer heat to use molten metals.

The circuit above uses printed traces for the high and low side of an LED circuit. It’s a bit rough at the edges, but it shows a lot of promise. Don’t miss the demo video embedded after the jump.

Continue reading “3D Printed Circuit Boards Using Conductive Ink” →

Win $40,000 For Squirting Plastic Out Of A Nozzle

May 22, 2012 by Brian Benchoff 47 Comments

3D printers such as the RepRap and Makerbot turn spools of plastic filament into just about any object imaginable. There’s a problem though: this filament costs about $40 a kilogram, and raw plastic pellets cost about 1/10th of that. Obviously, there’s a lot of room for improvement. The folks at Inventables are throwing $40,000 at the problem in a contest to build a machine that takes plastic pellets and turns it into usable plastic filament.

The object is simple: build a device that takes ABS or PLA pellets and turns them into a 1.75mm filament. The machine has to cost less than $250, be able to add colorant to the plastic, and be usable in a 3D printer. The winner gets $40,000, a laser cutter, a 3D printer, and a CNC milling machine courtesy of Inventables. Sign up on the official contest website and don’t be shy about sending your progress into the Hackaday tip line

If you’d like to get started, here’s a great page that goes over the basics of plastic extrusion, and a few attempts (1, 2) from [Adrian Bowyer] and [Forrest Higgs] that show exactly how hard this is. There’s also the Filabot that had a successful Kickstarter, but there’s apparently been no (or very limited) progress in the four months since the Kickstarter. I’ve even given this idea a go, but am currently stuck at manufacturing a proper auger. To put this in perspective, this is the moonshot of the current crop of 3D printers; a simple device to lower the barrier of entry to 3D printing is desperately needed, and we’ve got to give props to the Inventables crew for putting this contest together.

3D Printing With Nylon For A More Useful Objects

May 22, 2012 by Brian Benchoff 34 Comments

[taulman] over on Instructables has been working on his own version of a 3D printer. Unlike the usual PLA or ABS filament all the RepRaps and Makerbots use, this printer uses nylon to make parts with very interesting properties.

Most extrusion printers are designed to print with ABS (a very hard plastic that melts around 220-230° C) or PLA (a somewhat softer plastic that melts at about 180° C). [taulman] is using Nylon 6, a very slippery and bendable plastic that melts around 320° C (about 600 degrees Fahrenheit). He’s doing this with a hot end of his own design and a ‘spiky’ extruder bolt that allows high-temperature thermoplastics to be extruded into any shape imaginable.

For the longest time, the 3D printer community has been using low-temperature thermoplastics such as PLA and ABS. There are obvious benefits to these materials: it’s pretty easy to source a spool of filament, and the low melting point of these plastics makes building a printer easier and safer. Now that [taulman] has the high-temperature plastic nut cracked, he’s moving on to easily-machiniable Delrin and transparent Polycarbonate. Very cool, and hopefully in a year’s time we’ll have a choice of what material to run in our printers.

After the break, there are a few videos [taulman] put up showing his printer at work and the properties of his 3D printed objects. It looks like [taulman] can print objects that are impossible on any other 3D printer we’ve seen; the flexible iPhone case probably couldn’t be made on any other DIY machine.

Continue reading “3D Printing With Nylon For A More Useful Objects” →