How Industrial Robot Safety Was Written In Blood

February 5, 2026 by Maya Posch 36 Comments

It was January 25th of 1979, at an unassuming Michigan Ford Motor Company factory. Productivity over the past years had been skyrocketing due to increased automation, courtesy of Litton Industry’s industrial robots that among other things helped to pick parts from shelves. Unfortunately, on that day there was an issue with the automated inventory system, so Robert Williams was asked to retrieve parts manually.

As he climbed into the third level of the storage rack, he was crushed from behind by the arm of one of the still active one-ton transfer vehicles, killing him instantly. It would take half an hour before his body was discovered, and many years before the manufacturer would be forced to pay damages to his estate in a settlement. He only lived to be twenty-five years old.

Since Robert’s gruesome death, industrial robots have become much safer, with keep-out zones, sensors, and other safety measures. However this didn’t happen overnight; it’s worth going over some of the robot tragedies to see how we got here.

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FLOSS Weekly Episode 863: Opencast: That Code Is There For A Reason

February 4, 2026 by Jonathan Bennett 1 Comment

This week Jonathan chats with Olaf Andreas Schulte and Lars Kiesow about Opencast, the video management system for education. What does Opencast let a school or university accomplish, how has that changed over the last decade, and what exciting new things are coming? Watch to find out!

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Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The RollerMouse Keyboard

February 4, 2026 by Kristina Panos 3 Comments

I just love it when y’all send in your projects, so thanks, [Kai]! But were do I even begin with this one? Okay, so, first of all, you need to know that [Kai Ruhl] built an amazing split keyboard with plenty of keys for even someone like me. Be sure to check it out, because the build log is great reading.

A lovely split keyboard on a pair of rails that doubles as a mouse. — Image by [Kai Ruhl] via Land of Kain

But that wasn’t enough — a mousing solution was in order that didn’t require taking [Kai]’s hands off of the keyboard. And so, over the course of several months, the RollerMouse Keyboard came into being. That’s the creation you see here.

Essentially, this is an ortholinear split with a built-in roller bar mouse, which basically acts like a cylindrical trackball. There’s an outer pipe that slides left/right and rolls up and down, and this sits on a stationary inner rod. The actual mouse bit is from a Logitech M-BJ69 optical number, and [Kai] operates the roller bar using thumbs.

~~[Kai] found it unpleasant to work the roller bar using thumbs, so mousing is done via the palm rests~~. You may find it somewhat unpolished with all that exposed wiring in the middle. But I don’t. I just worry about dust is all. And like, wires getting ripped out accidentally.

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The Surprising Hackability Of A Knock-Off Chinese Toy Camera

February 3, 2026 by Jenny List 9 Comments

My colleague Lewin on the other side of the world has recently bought himself a new camera. It’s a very cute little thing, a Kodak Charmera, the latest badge-engineered device to carry the venerable photography company’s name. It’s a keyring camera, not much bigger than my thumb, and packing a few-megapixel sensor and a little fixed-focus camera module. They’re all the rage and thus always sold out, so when I saw something similar on AliExpress for just under a tenner I was curious enough to drop in an order. How bad could it be?

A Blatant-Knock-Off With Interesting Internals

My G6 Thumb Camera arrived a few days later, as straightforward a copy of a branded product as I have seen, and while it’s by any measure not a high quality camera, I am pleasantly surprised how bad it isn’t. I’ve received a three megapixel camera with image and movie quality that’s far better than that of the kids toy cameras I’ve played with before at a similar price, and that’s something I find amazing. This isn’t a review of a cheap camera, instead it’s an investigation of what goes into a camera like this one. How can they make a camera that’s almost useful, for under a tenner? Continue reading “The Surprising Hackability Of A Knock-Off Chinese Toy Camera” →

Hackaday Links: February 1, 2026

February 1, 2026 by Tom Nardi 4 Comments

For many readers, more snow is the last thing they want to see right now…but what if it comes in the form of an online simulator in the style of an old DOS game? Created by [Potch], it works like one of those “falling sand” simulators, with sliders that let you control various elements of the wintry action. For more a immersive experience, open the window and let some cold air in while you play.

If those old school graphics have you yearning for a simpler time, then you’ll love Places to Telnet, a page on the very slick CRT-themed telnet.org that lists servers you can connect to. The list is made up primarily of games, but there’s also systems you can call up to do things like show the weather or browse Wikipedia. They even take submissions, so if you know any interesting destinations that aren’t on the list, make sure to share with the class.

Our ability to make and use tools is one of the things that separates us from the rest of the animal kingdom, and is an ability not often seen outside of primates. But a recent paper in Current Biology describes how one cow, Veronika, has been observed using a long-handled brush to scratch herself. Apparently the clever heifer will even flip the brush around and use the handle side when she wants to really dig in there. The paper says the findings “invite a reassessment of livestock cognition”, and points out that little serious research has been done on bovine intelligence in the 10,000 or so years since humans first domesticated them. We’re just happy this paper came out when it did — that way it will be a distant memory by the time we fire up the grill in the summer.

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Secret Ingredients

January 31, 2026 by Elliot Williams 18 Comments

We were talking on the podcast about rope. But not just any rope – especially non-stretchy rope for using in a mechanical context. The hack in question was a bicycle wheel that swapped out normal metal spokes for lighter and stronger high-density polypropylene weave, and if you can tension up a bike wheel and ride it around, you know it’s not your garden-variety twine.

Now, it just so happens that I’ve got basically the same stuff in my parts drawer: some 1 mm diamaeter Dyneema-brand rope. This is an amazing material. It’s rated to a breaking strength of 195 kg (430 lbs) yet it weighs just under one gram per meter, and if you buy the pre-stretched variant, it’s guaranteed to stretch less than 1% of its length under load. It’s flexible, wears well, and is basically in every way superior to braided steel wire.

It’s nearly magical, and it’s just what you need if you’re making a cable robot or anything where the extreme strength and non-elongation characteristic are important. It’s one of those things that there’s just no substitute for when you need it, and that’s why I have some in my secret-ingredients drawer. What else is in there? Some high-temperature tape, low-temperature solder, and ultra-light-weight M3 PEEK screws for airplane building.

But our conversation got me thinking about the parts, materials, and products that are unique: for which there is just no reasonable substitute. I’m sure the list gets longer the more interesting projects or disciplines that you’re into. What are your secret ingredients, and what’s the specific niche that they fit into?

Hackaday Podcast Episode 355: Person Detectors, Walkie Talkies, Open Smartphones, And A WiFi Traffic Light

January 30, 2026 by Jenny List No comments

Another chilly evening in Western Europe, as Elliot Williams is joined this week by Jenny List to chew the fat over the week’s hacks.

It’s been an auspicious week for anniversaries, with the hundredth since the first demonstration of a working television system in a room above a London coffee shop. John Logie Baird’s mechanically-scanned TV may have ultimately been a dead-end superseded by the all-electronic systems we all know, but the importance of television for the later half of the 20th century and further is beyond question.

The standout hacks of the week include a very clever use of the ESP32’s WiFi API to detect people moving through a WiFi field, a promising open-source smartphone, another ESP32 project in a comms system for cyclists, more cycling on tensegrity spokes, a clever way to smooth plaster casts, and a light sculpture reflecting Wi-Fi traffic. Then there are a slew of hacks including 3D printed PCBs and gem-cut dichroic prisms, before we move to the can’t-miss articles. There we’re looking at document preservation, and a wallow in internet history with a look at the Netscape brand.

As usual all the links you need can be found below, so listen, and enjoy!

Or download the podcast old-school, with a direct link to the MP3 file in question.