Developed On Hackaday: The Current Project State

February 11, 2014 by Mathieu Stephan 22 Comments

It has been quite a while since we updated our readers with the current state of the Mooltipass, the offline password keeper project developed by the Hackaday staff and community.

A few weeks ago we presented you the designs that our mechanical contributors had thought of. We organized a poll to get a feeling of what the favorite designs may be and around one thousand people expressed their opinions. The first three favorite designs with their corresponding votes were:

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Retrotechtacular: Where The Linux/UNIX TTY Came From

February 11, 2014 by Mike Szczys 27 Comments

retrotechtacular-tty-demystified

From time to time we realize that sayings which make sense to us probably will have no meaning for future generations. Two of the examples that spring to mind are “hang up the phone” or in a vehicle you might “roll down the window”. And so is the case for today’s Retrotechtacular. Linux users surely know about TTY, but if you look up the term you actually get references to “Teletypewriter”. What’s that all about?

[Linus Akesson] wrote a fantastic essay on the subject called The TTY Demystified. We often feature old video as the subject of this column, but we think you’ll agree that [Linus’] article is worth its weight in film (if that can be possible). The TTY system in Linux is a throwback to when computers first because interactive in real-time. They were connected to the typewriter-mutant of the day known as a teletype machine and basically shot off your keystrokes over a wire to the computer the terminal was controlling.

This copper pipeline to the processor is still basically how the terminal emulators function today. They just don’t require any more hardware than a monitor and keyboard. We consider ourselves fairly advanced Linux users, but the noob and expert alike will find nuggets and tidbits which are sure to switch on the lightbulb in your mind.

[Thanks Chuck]

Retrotechtacular is a weekly column featuring hacks, technology, and kitsch from ages of yore. Help keep it fresh by sending in your ideas for future installments.

Hackaday Links: February 9, 2014

February 9, 2014 by Mike Szczys 18 Comments

Here’s a quick tip to extend the usefulness of your multimeter. It’s a set of mini test hooks soldered to alligator clips with a short hunk of stranded wire in between. You can buy mini test hooks that go right on the metal probes of your meter, but the weight and bulk of the meter probes and cords sometimes get in the way. This rig allows more flexibility because of that wire.

Staying on the theme of test equipment tips, here’s a simple way to make a Y-connector for logic analyzers. [Thomas] uses a dual-row pin header, shorting each pair of pins so that both rows are connected. When this is plugged into a pin socket it leave two pins for connecting your test equipment and the rest of the project hardware.

After seeing our feature of a 3-wire Character LCD [Chad] wrote in to mention he built a 1-wire version using an ATmega328.

If you’re going to be in Anaheim this week you can stop by the ATX-West expo and see a 3D printer with a 1m x 1m x 0.5m printing area. [Thanks Martin]

Speaking of 3D printers, here’s a big delta robot (seven feet tall) outfitted for alternative material printing. It’s printing a CT scan of ribs and a heart in hot glue. This seems to be a popular material for more artistic uses. We just saw a hexapod which deposits hot glue as it roams.

The weaponized quadcopter post from Tuesday was a controversial one. The really bad part of it was the laser, which strapped to anything is extremely dangerous. But the other hack may have just been poorly executed. Hackaday alum [Jeremy Cook] wrote in to mention that fireworks and quadcopters can be used more responsibly. He strapped a sparkler to his quadro and used it to make light graffiti. You may remember that [Jeremy] wrote an introduction to light graffiti for us back in November.

Fail Of The Week: Oil Expeller And Hasty PCB Layout

February 6, 2014 by Mike Szczys 38 Comments

This Fail of the Week is a twofer. On the left we have an attempt to heat the output of an oil expeller. After a bountiful crop of sunflower seeds [Mark] picked up the oil expeller to make is own cooking oil. He tried to use the soldering gun as a heat source but after just a couple of minutes of on-time it melted the soldering iron’s plastic case. He’s looking for an alternate heat source but we wonder why he can’t just ditch the plastic and bolt this to a heat sink?

To the right is the product of hasty PCB layout. [Andrew] needed a USB to GPIO converter to use with his Android stick. He had built several of these before, etching the PCBs himself. But now he didn’t have the time to do his own etching and figured he could lay out a revision of the board and have it fabbed. Turns out this isn’t the time saver he had hoped. Problems with the location of silk screen labels aren’t a huge deal, but the ‘V’ in the board where his USB connector is located blocked any cable he tried to plug in. A bit of cutting solved that but he also had to deal with spring terminals whose leads wouldn’t fit the diameter of holes drilled in the board. We always print out the Gerbers and compare the footprints to our parts before submitting to the fab house. But we’re not sure we would have caught the USB cable clearance issue doing it that way. What checklists do you use before submitting your own boards?

Fail of the Week is a Hackaday column which runs every Wednesday. Help keep the fun rolling by writing about your past failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

3D Printering: Making A Thing In FreeCAD, Part I

February 5, 2014 by Brian Benchoff 33 Comments

I’ve been writing these tutorials on making an object in popular 3D modeling programs for a while now, and each week I’ve put out a call for what software I should do next. There is one constant in all those comment threads: FreeCAD. I don’t know if these suggestions reflect the popularity ~~or difficulty of FreeCAD~~ nevermind, it’s totally the difficulty.

FreeCAD is an amazing tool that, if used correctly, can be used to make just about any part, and do it in a manufacturing context. If you need a bauble that’s three times the size of the original, FreeCAD’s parametric modeling makes it easy to scale it up. If you’re designing a thumbscrew and want the head larger while keeping the threads the same, FreeCAD is for you. Basically, you can think of this as a graphical extension of the Thingiverse Customizer. Very powerful, very cool, and unlike a lot of CAD packages out there, free.

Our in-house, overpaid SEO expert (he’s really just a monkey someone trained to use a bullwhip) demands I link to the previous ‘Making a Thing’ tutorials:

The tutorial for FreeCAD continues below.

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Retrotechtacular: Bakelite Plastics

February 4, 2014 by Mike Szczys 46 Comments

retrotechtacular-bakelite-plastics

[ColdTurkey] sent in a really great video for this week’s Retrotechtacular. It’s a half-hour promo reel about Bakelite Plastic. There is so much to enjoy about this film, but we’ve been overlooking it because the first six minutes or so consist of an uncomfortably fake interview between a “Chemist” and “Reporter”. They are standing so close to each other that it’s violating our personal space. But endure or skip ahead and the rest of the video is gold.

Bakelite is an early plastic, and putting yourself in the time period it’s very easy to see the miracle of these materials. The dentures being molded above are made out of phenol formaldehyde resin (to us that sounds like something you don’t stick in your mouth but what do we know?). The plastic pellets take on the shape of the mold when heated — we don’t know if this where the name comes from or if it’s a variation on the name of the chemist who discovered the material: [Dr. Leo Baekeland]. This was the first synthetic plastic, and came at just the right time as it was heavily adopted for use in the electronics and the automotive industry. Both of which were forging new ground at the time.

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Hackaday Links: February 2, 2014

February 2, 2014 by Brian Benchoff 14 Comments

[Michel] was in need of a 9V battery connector, and in a brilliant bit of insight realized 9V batteries will plug directly into other 9V batteries (just… don’t do that. ever.) Taking a dead 9V, he tore it open, was disappointed by the lack of AAAA cells, and soldered some wires onto the connector.

Sometimes a project starts off as a reasonable endeavour, but quickly becomes something much more awesome. [Wallyman] started off building a hammock stand and ended up making a giant slingshot. We’re not one to argue with something that just became a million times more fun.

We’ve seen solder stencils made out of laser-cut metal, photoetched metal, plastic cut on a vinyl cutter, laser-cut plastic, and now finally one made on a 3D printer. It’s a pretty simple process – get the tCream layer into a .DXF file, then subtract it from a plastic plate in OpenSCAD.

Apple loves their proprietary screws, and when [Jim] tried to open his Macbook Air with the pentalobe screwdriver that came with an iPhone repair kit, he found it was too large. No problem, then: just grind it down. Now if only someone could tell us why a laptop uses smaller screws than a phone…

[Victor] has been playing around with an RTLSDR USB TV tuner dongle for a few months now. It’s a great tool, but the USB thumb drive form factor wasn’t sitting well with him. To fix that, he stuck everything into a classy painted Hammond 1590A enclosure. It looks much cooler, and now [Victor] can waterproof his toy and add a ferrite to clean things up.