Hackaday Links: February 23, 2014

February 23, 2014 by Mike Szczys 7 Comments

You can pick up a tiny laser pointer on the cheap if you know where to look. But when it comes time to replace the multiple button cells that power it be prepared to clean our your wallet. [KB3WZZ] got around that with the cap from a ball-point pen. He drilled holes in the end plug of the pointer, and used wire and a plastic pen cap as a battery adapter. He’s powering it from USB, but now that you have wires exiting the case you can use any source you wish.

[Gerben] tipped us off about the trinket clone he built himself. It’s a tiny sliver of a PCB which he etched, populated with through-hole parts only, and finished off with some finger nail varnish to prevent shorting and corrosion. The solder-covered edge connector for USB was left unvarnished of course.

If you live in a college town you are probably quite used to seeing futon pads and frames on the curb waiting for the garbage collector. A little bit of ingenuity, and some added lumber, will turn a futon frame into a respectable shelving unit. [Thanks Martin]

Complicated bench equipment + good lighting + a great camera = an awesome teardown. This time around it’s the guts of a Keithly 2002 8.5 digit mulitimeter laid bare. [Thanks David]

Here’s a PCB laminator hack that is definitely worth a look. The original unit was acquired on eBay for about $25 and had a thermostat whose performance wasn’t optimal. A bit of alteration for the thickness of the substrate, and you’ll never hand iron a toner transfer board again! [Thanks William]

Last summer we heard about Scout, an ocean-going drone trying to cross the Atlantic. We just checked the live tracking and the craft is still at sea. But a much smaller 5ft vessel made it from New Jersey to Guernsey (an island between the UK and France) after traveling for about 14 months. [Thanks Rob]

Hackaday 68k: A New Hackaday Project

February 20, 2014 by Brian Benchoff 151 Comments

It’s no secret Hackaday loves retrocomputers, classic hardware, and vintage tech. Now that we have a great way to present long-form projects, it only makes sense that we combine our loves with a new build. Over the next few months, I’ll be developing a homebrew computer based on the Motorola 68000 CPU, documenting everything along the way, and building a very capable piece of hardware that will end up hosting a few Hackaday webpages. I already have a solid start on the project and will be posting on our front page to discuss the major parts already in progress, and those yet to come.

There are a few reasons we’re taking on this project. With few exceptions, most of the homebrew projects we see are based around 8-bit micros – specifically the 6502 and Z80. 16 and 32-bit CPUs really aren’t that much more difficult to work with, and if we can spearhead a renaissance of the 68k, 65816, or even a 386 (!), we’re all for that. Also, it’s been suggested that we host the Hackaday Retro site on retro hardware, and what better way to do that by documenting a build on our new project hosting site?

That’s a very brief introduction to this project. Let’s take a closer look at what hardware we’ll be using, what software we’ll get running, and what you can do to help.

Continue reading “Hackaday 68k: A New Hackaday Project” →

3D Printering: Making A Thing With Solidworks, Part I

February 19, 2014 by Rich Bremer 44 Comments

Brian has graciously allowed me to hop on the 3D Printering bandwagon to write a brief intro to the wonderful world of Solidworks. We’ll be making the same ‘thing’ as done in the previous ‘Making a Thing’ tutorials:

Admittedly, most Hackaday readers probably don’t have Solidworks as it is a very expensive program. The main reason we are posting this tutorial is so that you can understand the work flow and compare it to some of the free/open packages out there.

Continue reading “3D Printering: Making A Thing With Solidworks, Part I” →

Retrotechtacular: Restoring A 19th Century Automaton

February 18, 2014 by Brian Benchoff 10 Comments

eyes

Made sometime in the 1790s or 1800s London, the Maillardet Automaton has a long and storied history. It was exhibited around England for several decades, brought over the Atlantic by [P.T. Barnum], nearly destroyed in a fire, and donated to the Franklin Institute in Philadelphia in the 1920s. From there, this amazingly complex amalgam of cogs, cams, and linkages eventually became the inspiration for the book – and movie – Hugo. Time hasn’t exactly been kind to this marvel of the clockmaker’s art; it has been repaired four times before receiving a complete overhaul in 2007 by [Andrew Baron].

[Fran], one of Hackaday’s sources for awesome projects, recently visited the Franklin Institute and posted a series of videos on the reverse engineering of the Maillardet Automaton. Being nearly destroyed and repaired so many times didn’t make this an easy job; it’s extremely possible no one alive has ever seen the eyes of the Automaton move as originally designed.

Even though the Maillardet Automaton has one of the largest series of cams of any mechanical draftsman, that doesn’t mean it’s simply an enlargement of an earlier machine. The automaton’s pen is like no other writing device on Earth, with a stylus acting as a valve to dispense ink whenever the tip touches paper. The eyes have linkages to follow the pen as it traces a drawing. In 1800, this automaton would have been a singularity in the uncanny valley, and watching it put pen to paper is still a little creepy today.

Below you’ll find a video from [Fran] demonstrating all seven drawings the Maillardet Automaton can reproduce. You can also find a whole bunch of pics of the mechanisms along with the 2007 repair report on [Andrew Baron]’s site.

Retrotechtacular is a weekly column featuring hacks, technology, and kitsch from ages of yore. Help keep it fresh by sending in your ideas for future installments.

Continue reading “Retrotechtacular: Restoring A 19th Century Automaton” →

Hackaday Links: February 16, 2014

February 16, 2014 by Mike Szczys 17 Comments

[Moogle] wrote in to see if anyone can figure out why his unused electrolytic capacitors are popping. This is the behavior you see in populated caps whose electrolyte dries out. But these are still in his parts bin. Anyone know why they would pop when going unused?

We see a lot of BIOS flashing hacks; but it’s always a handy thing to know about when you get in a bind. Here [Adan] shows us how to reflash a corrupt BIOS using a Tiva C Launchpad board.

Wanting to hack together her own blow gun [Carlyn] scrapped a handheld vacuum cleaner. When she discovered the pump could not easily be converted from suck to blow she made a handheld suction manipulator which picks up paper plates and a few slightly heavier objects.

Unfortunately a drill press is not one of the tools we have in our lair right now. If we did, this tip about using it to help tap threads in a hole would come in really hand.

Retro computing fans will appreciate this Z80 computer build (translated). It’s a fairly large mainboard with plenty of chips, resistors, buttons, and seven segment displays. Excellent. [Thanks Daniel]

We start to drool a little bit when we see a teardown post that shows off a piece of equipment really well. We’ve already reached for a bib to catch the slobber from pawing our way through [David’s] teardown of an HP 6010A bench supply.

3D Printering: Making A Thing In FreeCAD, Part II

February 15, 2014 by Brian Benchoff 35 Comments

It’s time once again for another installment of a Making A Thing tutorial, where I design the same part, over and over again, in multiple 3D design software packages.

Last week we took a look at FreeCAD, a free, open source parametric modeller. It’s an amazingly powerful tool, and not it’s finally time to complete our model of a strange object ripped from the pages of an 80-year-old drafting textbook.

Here’s some links to previous Making A Thing tutorials, doe:

Read on for the second part of our FreeCAD tutorial

Continue reading “3D Printering: Making A Thing In FreeCAD, Part II” →

Fail Of The Week: Silicone Molding That Won’t Cure

February 13, 2014 by Mike Szczys 60 Comments

fotw-uncured-silicone

Mold making is a hacking skill we see pop up around here from time to time. But rarely do we hear about problems in the process, and they must happen. Here’s proof. This Fail of the Week focuses on [Michael’s] unfortunate experience with failed mold making due to uncured silicone around the master mold. It’s worse than it may sound, since he lost about a pound of silicone to the fail, and we’re unsure of whether he can even use the master again (how do you clean uncured silicone off of something?). Not to mention the time lost from setting up the pour and waiting 20 hours for it to cure.

Soon after the issue presented itself [Michael] started researching to see what had gone awry and noticed that the master should have been sealed with acrylic lacquer. This gave him the opportunity to test several different finishes before making a run at the full mold once again. He picked up a variety of the paint products he could find locally, used them to coat some scraps, and globbed on some silicone to see which worked the best. He found a couple of different primers worked well, as did both glossy and matte acrylic coatings.

If you’ve never had a reason for mold making before, keep it in mind. You’d be surprised what kind of factory-production-type things can be pulled off by 3D printing a master, and casting a silicone mold of it.

Fail of the Week is a Hackaday column which runs every Wednesday. Help keep the fun rolling by writing about your past failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.