Building Distributed Mode Loudspeakers With Plywood

December 16, 2020 by Lewin Day 18 Comments

Distributed-mode loudspeakers work rather differently from the typical drivers used in 99% of applications. Instead of using piston-like motion to create sound waves, they instead rely on exciting an entire panel to vibrate and thus produce sound. [JGJMatt] decided to build a pair of bookshelf-sized units, with great results.

The build begins with a pair of 44mm DML exciters, readily available online. These had to be modified to remove their stock metal mounting plates that degraded the sound output in early tests. Instead, 3D printed pieces were used to mount the exciters to the 3mm plywood boards, which were lasercut to act as the main DML panels. Additionally, whizzer cones were fitted to the panels in an effort to further boost the high frequency response of the speakers. The speaker stands are assembled out of more 3D printed pieces and aluminium rods, giving a clean, modern look to the final product.

The performance of the speakers is admirable based on the test video, though [JGJMatt] notes that they should be paired with a subwoofer in use as the DML units do not readily produce frequencies below 100Hz. We’ve seen similar builds before on a larger scale, too. Video after the break.

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Auto Tuning For A Vintage Stereo

December 13, 2020 by Jenny List 8 Comments

In 1984 there weren’t many ways to listen to high-quality music, so an FM tuner was an essential part of any home hi-fi system. The Pioneer TX-950 picked up by [The Curious Lorenz] would have been someone’s pride and joy, with its then-cutting-edge microprocessor control, digital PLL tuning, and seven-segment displays. Astoundingly it doesn’t have an auto-tuning function though, so some work to implement the feature using an ATtiny85 was called for.

A modern FM tuner would be quite likely to use an all-in-one tuner chip using SDR technology under the hood, but this device from another era appears to be a very conventional analog tuner to which the PLL and microprocessor have been grafted. There are simple “Up” and “Down” buttons and a “Station tuned” light. One might imagine that given these the original processor could have done autotune. At least the original designers were kind enough to provide the ATtiny with the interfaces it needs. Pressing either button causes it to keep strobing its line until the “Station tuned” line goes high, at which point it stops. It’s an extremely simple yet effective upgrade, and since the ATtiny is so small it’s easily placed on top of the original PCB. The result is an ultra-modern tuner from 1984, that’s just that little bit more modern than it used to be.

If you don’t have a vintage FM radio, you can always build its modern equivalent.

An Epic Quest For A Motorized Volume Knob

December 7, 2020 by Tom Nardi 23 Comments

[Haris Andrianakis] likes his Logitech Z623 sound system. He likes it a lot. Which is why he was willing to hack in his own remote volume control rather than just get a new pair of speakers. But he certainly didn’t make things easy on himself. Rather than trying to tap into the electronics, he decided to take the long way around and motorize the volume knob.

The belt drive looked great, but didn’t work.

The idea seemed simple enough. Just drill a hole through the PCB behind the knob’s potentiometer, attach some kind of extension to the axle, and turn it with a small servo. Modifying the PCB and potentiometer went well enough, but the trouble came when [Haris] actually tried to turn the thing.

Attaching the servo directly to the axle worked, but it made turning the knob by hand extremely difficult. His next idea was to add a small belt into the mix so there would be some slip in the system. But after designing a 3D printed servo mount and turning custom pulleys on the lathe, it ended up having too much slip, and the knob didn’t always move when the servo turned.

He then swapped out the servo for a small stepper motor. The motor was easy enough to spin when powered down, but didn’t have quite enough torque to turn the knob. He tried with a larger stepper motor that he salvaged from an old printer, but since he could only run it at half the recommended 24 VDC, it too had a tendency to skip steps.

After experimenting with some 3D printed reduction gears, [Haris] finally stumbled upon the 28BYJ-48. This small stepper with an integrated gearbox proved to be the perfect solution, as it had enough muscle to turn the knob while at the same time not restricting its movement when powered down. The rest of the project was relatively easy; with a DRV8825, an ESP8266, and an IR receiver, he’s able to spin the stepper with his TV’s remote. A simple web page running on the ESP8266 even allows him to control volume over the network with his smartphone. Based on similar projects we’ve seen, he could probably add support for HDMI CEC as well.

[Haris] says you shouldn’t follow his example, but we’re not so sure. He kept going when others would have given up, and the engineering and thought that went into each attempt is certainly commendable. Even if he hadn’t ultimately gotten this project working, we’d still say it was a valiant hack worthy of praise.

Digispark Spoofs IR To Get Speakers Under Control

November 24, 2020 by Tom Nardi 12 Comments

The Microlab 6C are a pretty nice pair of speakers, but [Michał Słomkowski] wasn’t too thrilled with the 8 watts they consume when on standby. The easy fix is to just unplug them when they aren’t in use, but unfortunately the digital controls on the front panel mean he’s got to turn them on, select the correct input, and turn the volume up to the appropriate level every time they’re plugged back in. Surely there must be a better way.

His solution was to use a Digispark to fire off the appropriate IR remote codes so they’d automatically be put back into a usable configuration. But rather than putting an IR LED on one of the GPIO pins, he simply spliced it into the wire leading back from the speaker’s IR receiver. All his code needs to do is generate the appropriate pulses on the line, and the speaker’s electronics think its a signal coming in from the remote.

Distinctive patterns on the IR sensor wires.

Power for the Digispark is pulled from the speaker itself, so it turns on once [Michał] plugs them back in. The code waits five seconds to make sure the hardware has had time to start up, then proceeds with the “Power On”, “Change Input”, and “Volume Up” commands with a few seconds in between each for good measure.

Not only was it easier to skip the IR and inject the signals directly, but it also made for a cleaner installation. Since the microcontroller doesn’t need line of sight to the IR receiver, [Michał] was able to hide it inside the speaker’s enclosure. From the outside, the modification is completely invisible.

We’ve seen similar code injection tricks used before, and it’s definitely one of those techniques you should file away mentally for future reference. Even though more and more modern devices are embracing WiFi and Bluetooth control, the old school IR remote doesn’t seem like it’s going away anytime soon.

Projecting Halloween Peril

October 28, 2020 by Matthew Carlson 3 Comments

Every holiday has a few, dedicated individuals committed to “going all out.” Whether they’re trying to show up the neighbors, love the look, or just want to put a smile on the faces of those passing by; the results are often spectacular. A recent trend in decorations has been away from analog lights and ornaments and towards digital light shows via a projector. [Georgia Clegg] and [Luma Bakery] have written up a fantastic guide detailing the involved process of house projection for those feeling the holiday spirit.

There is more to the effect than simply pointing a projector at a home and running a video clip. The good displays make use of the geometry of the home and the various depths of the walls don’t distort the picture. The house itself is mapped into the image being displayed.

There are generally two approaches to mapping: point of view mapping and neutral/orthographic mapping. The first is just setting the projector in a fixed position and designing the graphics in such a way that they will look correct. The downside is that if there are multiple projectors, each projector will need to be separately designed for and they cannot be moved or adjusted. The second maps the house in an actual 3d sense and figures out how to display the content according to the viewpoint that the projector is currently at. This means you can create one source content and simply export it for the various projectors.

As you can imagine, the second is much more involved and this is where [Georgia Clegg] has stepped in. There’s a whole series that covers creating your house in MeshRoom, cleaning it up in Blender, creating the videos in After Effects, and setting up your projector to keep it running through the season.

We’ve seen other amazing projector mapping displays with lasers here at Hackaday. Now you can make one yourself. Just don’t get bogged down refurbishing your vector projector along the way.
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Motorized Magic Over HDMI

October 19, 2020 by Matthew Carlson 13 Comments

There is a certain warmth that seems to emanate from stereo receivers of the 70s, 80s, and 90s. Despite their large footprint and considerable heft, the soft glow of the indicator lights and solid kerthunk of switches provide a sense of coziness. When [Tom] recently swapped his receiver for a 1970s Pioneer SX-950, he found himself getting up from the couch to adjust the volume when watching TV far too often for his liking. Resolving to do something about it, he added some magic in the form of a motorized volume knob. One of the coolest tricks for stereos was to have a small motor attached to the volume knob so that it could turn the volume up or down via a remote.

The first obstacle came when [Tom] had to forgo the center tap on the potentiometer to get a motorized one. This meant the volume compensation feature would be disabled, which is but a small price to pay for convenience. After scouring the internet, he finally had the part in hand only to discover some troublesome capacitors in the way. The new pot had a rather large motor hanging off the back that the previous one didn’t have. Fortunately, there was a good bit of space between the PCB and the bottom of the chassis, so Tom was able to just flip the capacitors to the underside of the board and bend them on their sides.

The next problem to solve was how to change the volume remotely. IR was considered as well as optical cable control signals. What [Tom] did instead was to implement HDMI CEC (consumer electronics control). CEC was well documented and seemed simple to implement on an ATTINY4313 with the help of a half-H driver. The CEC protocol implemented by [Tom’s] TV seemed to be very sensitive to timing, so an external crystal was used to get more precise timing and additional handshaking was implemented to get the TV to accept the microcontroller as valid. A few fail-safes were added to make sure the motor didn’t burn out if something went wrong with the CEC protocol and a nice enclosure wrapped up the build quite nicely.

We’ve seen CEC implemented before on a PIC 18F87J50, but as a sender of CEC commands not a receiver. [Tom’s] code is available on GitHub and might prove useful if you’re looking to implement CEC on an AVR.

Thanks [Tom] for sending this one in!

Reactive Pixel Lamps Create Colourful Vibes On Command

August 24, 2020 by Lewin Day 3 Comments

Phillips Ambilight technology is a curious thing, never quite catching on in the mainstream due to its proprietary nature. Consisting of an LED array that sits behind a television screen, it projects colours relevant to the content on screen to create a greater feeling of ambience. [Ed Chamberlain]’s reactive pixel lamps aim to do much the same thing in a more distributed way.

Each pixel lamp consists of a Wemos D1 controller fitted with an old-school 4-wire RGB LED. The components are placed in a 3D printed translucent cube, which serves as an attractive enclosure and diffuser. With WiFi connectivity on board, it’s possible to connect the individual cubes up to a Raspberry Pi serving as a Phillips Hue bridge thanks to DIYHue. Once setup, the lights can be configured as an Ambilight system within the Phillips Hue app.

It’s an impressive way to give a room reactive lighting on a budget, without resorting to costly off-the-shelf solutions. We’d love to see this expanded further, as we’re sure a room full of reactive lights would be truly a sight to behold. Other methods to recreate the Ambilight technology are possible, too. Video after the break.

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