Cold War Military Telephones Now Usable Thanks To DIY Switch Build

March 30, 2023 by Lewin Day 18 Comments

The TA-1042 is the most badass looking telephone you’ll ever see. It’s a digital military telephone from the 1980s, but sadly non-functional unless it’s hooked up to the military phone switches it was designed to work with. These days, they’re really only useful as a heavy object to throw at somebody… that is, unless you had the suitable supporting hardware. As it turns out, [Nick] and [Rob] were able to whip up exactly that.

Their project involved implementing the TA-1042’s proprietary switching protocol on a Raspberry Pi Pico. The microcontroller’s unique Programmable I/O subsystem proved perfect for the task. With a little programming and a hat for the Pico to interface with the hardware, they were able to get the TA-1042 working as intended. It involved learning how to encode and decode the Manchester encoded data used by the Digital Non-secure Voice Terminal equipment. Notably, the TA-1042 isn’t the only phone you can use with this setup. You can also hook up other US military DNVT phones, like the TA-954 or TA-1035.

If you want this hardware for yourself, you can simply buy one of [Nick] and [Rob]’s DNVT switches from Tindie. Alternatively, you can roll your own with the source code provided on GitHub.

We’ve seen these phones before repurposed in an altogether different fashion. We’ve also taken a deep dive into the details of the military’s AUTOVON network.

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Classic 1960s Flip Clock Gets NTP Makeover

March 26, 2023 by Robin Kearey 14 Comments

Many of the clocks we feature here on Hackaday are entirely built from scratch, or perhaps reuse an unusual display type. But sometimes, an old clock is just perfect as it is, and only needs a bit of an upgrade to help it fit into the modern world. One such example is the lovely 1960s Copal flip clock (in German, Google Translate link) that [Wolfgang Jung] has been working with — he managed to bring it squarely into the 21st century without changing its appearance one bit.

Like most flip clocks from the 60s and 70s, the Copal clock uses a small synchronous AC motor to advance the digits. Because this motor runs in step with the mains frequency, it also acts as the clock’s timing reference. However the original motor had died, and a direct replacement was impossible to find. So [Wolfgang] decided to replace it with a modern stepper motor. He designed a small PCB that fit the original housing, on which he placed a Trinamic TMC2225 stepper motor driver, a Wemos D1 Mini and a small 5 V power supply.

Thanks to its WiFi connection, the D1 can find out the correct time by contacting a Network Time Protocol (NTP) server. Displaying that time would be tricky with the original hardware though, because there is no indication of which numbers are displayed at any time. [Wolfgang] cleverly solved this problem by placing an IR proximity sensor near the lowest digit, allowing the D1 to count the number of digits that have flipped over and thereby deduce the current state of the display.

There’s plenty of fun to be had with classic flip clocks like this, and with a bit of hacking any old split-flap display should be usable for your own clock project. If none are available at your local thrift store or yard sales, you can always roll your own.

Coffee Grinder Gets Bluetooth Weighing

March 16, 2023 by Al Williams 7 Comments

Some people take their coffee grinding seriously. So what do you do when the hot new grinders automatically weigh coffee, and yours doesn’t? Well, if you are like [Tech Dregs] and the rest of us, you hack your existing grinder, of course. The link is to the source code, but for a quick overview, check out the video below.

In true hacker fashion, the first order of business was to pull a load cell out of a cheap scale. Originally, he intended to reuse the processor inside, too, but it was epoxied, so it was a good excuse to use some more modules. A load cell amplifier, an OLED display, and a tiny Xiao processor, which he describes as “ridiculous.” From the context, we think he means ridiculously small in the physical sense and ridiculously powerful for such a tiny board.

With the modules, the wiring wasn’t too hard, but you still need some kind of app. Thanks to App Inventor, an Android app was a matter of gluing some blocks together in a GUI. Of course, the devil is in the details, and it took a lot of “focused cursing” to get everything working correctly.

The coffee grinder has a relay to turn the motor on and off, so that’s the point the scale needs to turn the motor on and off. Conveniently, the grinder’s PCB had an unpopulated pin header for just this purpose.

This is one of those simple projects you can use daily if you drink coffee. We are always impressed that the infrastructure exists today and that you can throw something like this together in very little time without much trouble.

WiFi hacking coffee makers is a popular Java project in these parts. Upgrading a machine can get pretty serious with PID control loops and more.

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E-Paper Wall Paper

March 15, 2023 by Matthew Carlson 7 Comments

Just like the clock clock of old, there’s something magical about a giant wall of smaller pieces working together to make a larger version of that thing. The E-Paper Wall 2.0 by [Aaron Christophel] is no exception as it has now upgraded from 2.9″ to 7.4″ screens.

On the 1.0 version, the bezels made it harder to make out the image. The larger screens still have bezels but the larger screen area makes it much easier to make out the image. 3D-printed clips hold the displays onto a plywood backer. We can marvel that e-ink price tags brought the price of e-ink down so that building a wall is still expensive but not eye-wateringly so. The 5×9 array likely uses a module sold on DigiKey for $47 each.

So aside from being willing to drop some money on a custom piece of art, what’s special about this? The real magic comes with the firmware and tooling that [Aaron] developed to flash custom firmware onto each of the 45 displays. A 100MHz ZBS243/SEM9110 8051-based controller lives inside each display and [Aaron] even has a Ghidra plugin to reverse-engineer the existing firmware. It only has 64kb of flash onboard, so [Aaron] devised a clever compression technique that enabled him to store complex images on the displays. A 3D-printed jig with pogo pins means flashing them doesn’t require soldering pins or headers, just drop it on and flash it with an Arduino with a helpful library [Aaron] wrote. A central station communicates with the various displays over ZigBee to send image updates.

The 8051 has a funny way of showing up in projects like this portable soldering iron or the TV Guardian. In many ways, it is a boon for us hackers as it makes it easier to reverse engineer and write new custom firmware when so many devices use the same architecture.

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Photograph of a BLDC motor controller circuit board

Take A Ride Through The Development Of A Custom BLDC Motor Controller

March 15, 2023 by Abe Connelly 6 Comments

The folks over at the [Barkhausen Institut] are doing research into controlling autonomous fleets of RC cars and had been using off the shelf electronic speed controllers (ESCs) to control the car motors. Unfortunately they required more reliable feedback for closed loop control of the motors, so they created their own open source hardware brushless DC (BLDC) controller.

The motor controller they developed uses an STM32 microcontroller that talks to a TMC6140 3 phase MOSFET driver to drive 6 IRLR 2905 MOSFETs. The [Barkhausen Institut] researchers went with the SimpleFOC library as the basis to program the STM32, with installed hall effect sensors indicating motor orientation for their closed loop control.

Designing a functioning BLDC and ESC controllers can be subtle, and their post goes into details about the problems and solutions they came up with to deal with with what was ultimately improper isolation of the MOSFETs interfering with the power rail for the STM32. The source for their BLDC motor controller is available through their GitLab page. For more information on the parent project that uses the BLDC driver, be sure to check out their work on a connected convoy of RC cars.

There’s now a wealth of open source BLDC drivers and projects, many of which we’ve featured in the past, like the Moteus and haptic smart knob, and it’s nice to see other projects explore different options.

The International Space Station Is Always Up There

March 15, 2023 by Bryan Cockfield 9 Comments

Thanks to its high orbital inclination, the International Space Station (ISS) eventually passes over most inhabited parts of the Earth. Like other artificial satellites, though, it’s typically only visible overhead during passes at sunrise and sunset. If you’d like to have an idea of where it is beyond the times that it’s directly visible, take a look at this tabletop ISS tracking system created by [dpelgrift].

The tracker uses an Adafruit Feather inside its enclosure along with a Featherwing ESP32 WiFi co-processor. Together they direct a 3D printed rocket-shaped pointing device up and down by way of a SG90 micro-servo, while a 28BYJ-48 stepper motor provides rotation.

This setup allows it to take in all of the information required to calculate the Station’s current position. The device uses the current latitude and longitude, as well as its compass heading, and combines that with data pulled off the net to calculate which direction it should be pointing.

While it might seem like a novelty or programming challenge, this project could be useful for plenty of people who just want to keep track so they know when to run outside and see the Station pass by, or even by those who use the radio repeater aboard the ISS. The repeater on the ISS and plenty of other satellites are available to amateur radio operators for long-distance VHF and UHF communication like we’ve seen in projects like these.

Modded See ‘N Say Teaches The Sounds Of City Life

March 13, 2023 by Tom Nardi 19 Comments

The Fisher-Price See ‘n Say was introduced back in 1964, and since then has helped teach countless children the different sounds made by farm animals. But what about our urban youth? If they’re going to navigate a concrete jungle, why not prepare them to identify the sound of a jackhammer or the chime that plays before an announcement goes out over the subway’s PA system?

That’s the idea behind this hacked See ‘n Say [John Park] put together for Adafruit. Now we should note up front that no vintage toys were sacrificed during the production of this gadget — it seems Fisher-Price (predictably) dropped the tiny record player these toys used to use for a cheap electronic board sometime in the 90s. A quick check with everyone’s favorite A-to-Z megacorp shows you can pick up one of these new-school models for around $25 USD.

The modern electronic version of the toy is easy to mod.

Cracking open the electronic version of the See ‘n Say reveals a circular PCB with a series of membrane buttons that are pressed by the mechanics of the spinning pointer. As it so happens, there are handy test points next to each of these buttons, which makes it simple to wire up to a microcontroller.

In this case, it’s Adafruit’s KB2040, which is connected to a MAX98357A amplifier board over I2S. A small boost converter module is used to wring 5 volts out of the toy’s pair of AA batteries. The original speaker is repurposed, though [John] adds a physical power switch to keep the boost converter from flattening the alkaline batteries when not in use.

On the software side, all you’ve got to do is load the MCU with your sounds and write a bit of code that associates them with the button being pressed on the PCB. [John] gets his city sounds from Freesound, a community-maintained database of Creative Commons Licensed sounds, and provides the CircuitPython code necessary to tie everything together.

The last step is the artwork. For this project, [Brian Kesinger] provided some swanky vintage-looking imagery that perfectly fits the See ‘n Say style. The art is available under the NonCommercial-ShareAlike Creative Commons license, so you’re free to use it in your own version. Though naturally, that assumes you’ve decided to use the same sounds as [John] — the beauty of this project is that you could easily load it up with whatever sounds you’d like Hacker Junior to learn. Possibly a well-known Australian YouTuber?

If anyone feels inclined to build a Hackaday-themed See ‘n Say based on this project, we’ve love to see it.

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