Misc Hacks

4184 Articles

Dambusting, R/C Style

November 23, 2019 by 22 Comments

Disclaimer: no dams were actually busted in the making of the video below. But that doesn’t mean that a scale-model homage to the WWII Dam Busters and their “Bouncing Bombs” isn’t worth doing, of course.

In a war filled with hacks, [Barnes Wallis]’ Bouncing Bomb concept might just be the hackiest. In the video below, [Tom Stanton] explains that [Wallis] came up with the idea of skipping a bomb across the surface of a lake to destroy enemy infrastructure after skipping marbles across the water. Using barrel-shaped bombs, he built a rig that could give them the proper amount of backspin and release them at just the right time, letting them skip across the surface of the lake while the bomber made an escape. Upon hitting the rim of the dam, the bomb would sink to explode near the base, maximizing damage.

[Tom]’s scale rig ended up being a clever design with spring-loaded arms to release a 3D-printed barrel after being spun up by a brushless motor. He teamed up with R/C builder [James Whomsley], who came up with a wonderful foam-board Lancaster bomber, just like RAF No. 617 Squadron used. With a calm day and smooth water on the lake they chose for testing, the R/C Lanc made a few test runs before releasing the first barrel bomb. The first run was a bit too steep, causing the bomb to just dive into the water without skipping. Technical problems and a crash landing foiled the second run, but the third run was perfect – the bomb skipped thrice while the plane banked gracefully away. [Tom] also tried a heavy-lift quadcopter run with the bomb rig, something [Barnes Wallis] couldn’t even have dreamed of back in the day.

Hats off to [Tom] and [James] for collaborating on this and getting the skipping to work. It reminds us a bit of the engineered approach to rock-skipping, though with less deadly intentions.

Continue reading “Dambusting, R/C Style” →

Advanced Techniques For Realistic Baking Animations

November 19, 2019 by 6 Comments

Computer graphics have come a long way since the days of Dire Straits and their first computer animated music video in 1985. To move the state of the art forward has taken the labor of countless artists, developers and technicians. Working in just that field, a group from UCLA have developed an advanced system for simulating baking in computer graphics, and the results look absolutely delicious.

We propose a porous thermo-viscoelastoplastic mixture model.

The work is being presented at SIGGRPAH Asia, and being an academic paper, is dense in arcane terminology. To properly simulate baking, the team had to consider a multitude of interdependent processes. There’s heat transfer to consider, the release of carbon dioxide from leavening agents, the browning of dough due to evaporation of water, and all manner of other complicated chemical and physical interactions.

With a model that takes all of these factors into account, the results are amazingly realistic. The team have shown off renders of cookies in the oven, freshly baked loaves of bread being torn apart, and even muffins full of melted chocolate chips.

We imagine it would have been difficult not to work up an appetite during the research process. We’ve seen impressive work from SIGGRAPH before, like this method for printing photorealistic images on 3D surfaces. Video after the break.

Continue reading “Advanced Techniques For Realistic Baking Animations” →

Used EDM Electrodes Repurposed As Air Bearings For Precision Machine Tools

November 18, 2019 by 14 Comments

If you’ve ever played air hockey, you know how the tiny jets of air shooting up from the pinholes in the playing surface reduce friction with the puck. But what if you turned that upside down? What if the puck had holes that shot the air downward? We’re not sure how the gameplay would be on such an inverse air hockey table, but [Dave Preiss] has made DIY air bearings from such a setup, and they’re pretty impressive.

Air bearings are often found in ultra-precision machine tools where nanometer-scale positioning is needed. Such gear is often breathtakingly expensive, but [Dave]’s version of the bearings used in these machines are surprisingly cheap. The working surfaces are made from slugs of porous graphite, originally used as electrodes for electrical discharge machining (EDM). The material is easily flattened with abrasives against a reference granite plate, after which it’s pressed into a 3D-printed plastic plenum. The plenum accepts a fitting for compressed air, which wends its way out the micron-sized pores in the graphite and supports the load on a thin cushion of air. In addition to puck-style planar bearings, [Dave] tried his hand at a rotary bearing, arguably more useful to precision machine tool builds. That proved to be a bit more challenging, but the video below shows that he was able to get it working pretty well.

We really enjoyed learning about air bearings from [Dave]’s experiments, and we look forward to seeing them put to use. Perhaps it will be in something like the micron-precision lathe we featured recently.

Continue reading “Used EDM Electrodes Repurposed As Air Bearings For Precision Machine Tools” →

Harmonic Analyzer Does It With Cranks And Gears

November 17, 2019 by 5 Comments

Before graphic calculators and microcomputers, plotting functions were generally achieved by hand. However, there were mechanical graphing tools, too. With the help of a laser cutter, it’s even possible to make your own!

The build in question is nicknamed the Harmonic Analyzer. It can be used to draw functions created by adding sine waves, a la the Fourier series. While a true Fourier series is the sum of an infinite number of sine waves, this mechanical contraption settles on just 5.

This is achieved through the use of a crank driving a series of gears. The x-axis gearing pans the notepad from left to right. The function gearing has a series of gears for each of the 5 sinewaves, which work with levers to set the magnitude of the coefficients for each component of the function. These levers are then hooked up to a spring system, which adds the outputs of each sine wave together. This spring adder then controls the y-axis motion of the pen, which draws the function on paper.

It’s a great example of the capabilities of mechanical computing, even if it’s unlikely to ever run Quake. Other DIY mechanical computers we’ve seen include the Digi-Comp I and a wildly complex Differential Analyzer. Video after the break.

Continue reading “Harmonic Analyzer Does It With Cranks And Gears” →

How To Design A BGA Breakout Module

November 16, 2019 by 11 Comments

Surface mount devices can take some adjusting to for hackers primarily used to working with through-hole components. Despite this, the lure of the hottest new parts has enticed even the most reticent to learn to work with the technology. Of course, time rolls on and BGA parts bring further difficulties. [Nate] from SparkFun worked on the development of the RedBoard Artemis, and broke down the challenges involved.

The RedBoard Artemis is an Arduino-compatible devboard built around the Ambiq Apollo3 chip. In addition to packing Bluetooth and 1 MB of Flash, it’s also capable of running TensorFlow models and using tiny amounts of power. The chip comes in an 81-Ball Grid Array at 0.5mm pitch, which meant SparkFun’s usual PCB fabrication methods weren’t going to cut it.

An initial run of prototype boards was run using 4 layers, blind and buried vias, and other fancy tricks to break out all the necessary signals. While this worked well, it was expensive and inefficient. The only part of the board that needed such fabrication was around the chip itself; the rest of the board could be produced with cheaper 2-layer methods. To improve this for mass production, instead, an SMD module was created to house the Apollo3, which could then be dropped into new designs on cheaper boards as necessary.

[Nate] does a great job of explaining the engineering involved, as well as sharing useful tips for others going down a similar path. So far, this is just part 1, with future posts promising to cover the RF shield design and FCC certification process. [Nate] has always been keen to share his wisdom, and we can’t wait to see what comes next!

Double Pendulum Uses Custom Slip Rings

November 15, 2019 by 11 Comments

Rotating mechanisms can be a headache when it becomes necessary to deliver power through them. [Igor Brkic] faced just such a challenge when creating his double-pendulum build, and solved it with a little DIY.

The project is known as KLAATNO, inspired by the Croatian word for pendulum, klatno. It’s a mechanical installation piece, consisting of a power-assisted pendulum, with a second pendulum fitted at the end of the swinging arm. A 24 volt geared motor is used to drive the assembly. It’s controlled by an Arduino Pro Mini, which measures the back EMF from the motor terminals to determine the speed and direction of the motor’s movement.

To make the installation more visually striking, EL wire was installed on the swinging arms of the twin pendulums. This required the transfer of power to the rotating assembly, which was achieved through the use of custom made slip rings. Copper sheet is used in combination with a flexible metal wire sourced from a guitar string. It’s not as low-friction as [Igor] would like, but it gets the job done.

It’s a fun installation that would be perfectly at home in the common area of any university engineering building. Of course, our favorite pendulums are of the siege weapon variety. Video after the break.

Continue reading “Double Pendulum Uses Custom Slip Rings” →

Credit Card Skimmers Evolve – Shimmers Are Here

November 15, 2019 by 91 Comments

Credit cards are loaded with security features, but the game of cat and mouse goes on. Nefarious syndicates continue to develop technology to steal data in new and innovate ways. After SparkFun did a teardown on some illicit hardware, they were visited by local law enforcement, who requested their help once more.

[Nick] from SparkFun refers to the device in question as a “shimmer”. It’s intended to be installed inside the chip reader of a credit card terminal, in between the terminal and the user’s credit card. Fabricated on a flexible film PCB, it’s thin enough to glue inside without being obvious even during maintenance.

The investigation begins with identification of the major components on board, followed by attempts to communicate with the device. Unfortunately, the hardware was largely unresponsive, even when connected to a card reader. In an effort to learn more, a schematic was produced. [Nick]’s analysis raised more questions than answers, and the suspicion is that the hardware may have been damaged at some point. However, the basic capabilities of the device are obvious, given the ability of the hardware to interact with a card via its contacts and offload the data through the onboard nRF24L01 radio module.

Thanks to people like [Nick], and earlier work from SparkFun, we all now have a better understanding of the risks when using payment terminals out in the wild. Unfortunately, unless your local gas station is willing to let you spend 20 minutes disassembling their card reader before paying, there’s not a whole lot the individual can do about it. Stay vigilant, and if you’ve got the skinny on a skimmer, drop us a line.