While it might be tempting to start soldering a circuit together once the design looks good on paper, experience tells us that it’s still good to test it out on a breadboard first to make sure everything works properly. That might be where the process ends for one-off projects, but for large production runs you’re going to need to test all the PCBs after they’re built, too. While you would use a breadboard for prototyping, the platform you’re going to need for quality control is called a “bed of nails“.
This project comes to us by way of [Thom] who has been doing a large production run of circuits meant to drive nixie tubes. After the each board is completed, they are laid on top of a number of pins arranged to mate to various points on the PCB. Without needing to use alligator clamps or anything else labor-intensive to test, this simple jig with all the test points built-in means that each board can be laid on the bed and tested to ensure it works properly. The test bed looks like a bed of nails as well, hence the name.
There are other ways of testing PCBs after production, too, but if your board doesn’t involve any type of processing they might be hard to implement. Nixie tubes are mostly in the “analog” realm so this test setup works well for [Thom]’s needs.
Fair warning that [Freerk Wieringa]’s videos documenting his giant non-electric robot build are long. We’ve only watched the first two episodes and the latest installment so far, all of which are posted after the break. Consider it an investment to watch a metalworking artist undertake an incredible build.
The first video starts with the construction of the upper arm of the robot. Everything is fabricated using simple tools; the most sophisticated tools are a lathe and a TIG welder. As the arm build proceeds we see that there are no electronic controls to be found. Control is through hydraulic cylinders in a master-slave setup; the slave opens a pneumatic valve attached to the elbow of the arm, which moves the lower arm until the valve closes and brings the forelimb to a smooth stop. It’s a very clever way of providing feedback without the usual sensors and microcontrollers. And the hand that goes at the end of the arm is something else, too, with four fingers made from complex linkages, all separately actuated by cylinders of their own. The whole arm looks to be part of a large robot, probably about 3 or 4 meters tall. At least we hope so, and we hope we get to see it by the end of the series.
True, we’ve seen terrifyingly large robots before, but to see one using fluid power for everything is a treat.
Continue reading “Giant Robot Arm Uses Fluid Power, Not Electronics”
There are few scenes in life more moving than the moment the solder paste melts as the component slides smoothly into place. We’re willing to bet the only reason you don’t have a reflow oven is the cost. Why wouldn’t you want one? Fortunately, the vastly cheaper DIY route has become a whole lot easier since the birth of the Reflowduino – an open source controller for reflow ovens.
This Hackaday Prize entry by [Timothy Woo] provides a super quick way to create your own reflow setup, using any cheap means of heating you have lying around. [Tim] uses a toaster oven he paid $21 for, but anything with a suitable thermal mass will do. The hardware of the Reflowduino is all open source and has been very well documented – both on the main hackaday.io page and over on the project’s GitHub.
The board itself is built around the ATMega32u4 and sports an integrated MAX31855 thermocouple interface (for the all-important PID control), LiPo battery charging, a buzzer for alerting you when input is needed, and Bluetooth. Why Bluetooth? An Android app has been developed for easy control of the Reflowduino, and will even graph the temperature profile.
When it comes to controlling the toaster oven/miscellaneous heat source, a “sidekick” board is available, with a solid state relay hooked up to a mains plug. This makes it a breeze to setup any mains appliance for Arduino control.
We actually covered the Reflowduino last year, but since then [Tim] has also created the Reflowduino32 – a backpack for the DOIT ESP32 dev board. There’s also an Indiegogo campaign now, and some new software as well.
If a toaster oven still doesn’t feel hacky enough for you, we’ve got reflowing with hair straighteners, and even car headlights.
Gesture-enabled controls mean you get to live out your fantasy of wielding force powers. It does, however, take a bit of hacking to make that possible. Directly from the team at [circuito.io] comes a hand gesture controller for Jedi mind-trick manipulation of your devices!
The star of the show here is the APDS-9960 RGB and gesture sensor, with an Arduino Pro Mini 328 doing the thinking and an IR transmitter LED putting that to good use. The Arduino Sketch is a chimera of two code examples for IR LEDs and the gesture sensor — courtesy of the always estimable Ken Shirriff, and SparkFun respectively.
Of course, you can have the output trigger different devices, but since this particular build is meant to control a TV the team had to use a separate Arduino and IR receiver to discover the codes for the commands they wanted to use. Once they were added to the Sketch, moving your hand above the sensor in X, Y or Z-axes executes the command. Voila! — Jedi powers.
Continue reading “Playing Jedi Mind-Tricks On Your TV”
For a DIY reflow setup, most people seem to rely on the trusty thrift store toaster oven as a platform to hack. But there’s something to be said for heating the PCB directly rather than heating the surrounding air, and for that one can cruise the yard sales looking for a hot plate to convert. But an electric wok as a reflow hotplate? Sure, why not?
At the end of the day [ThomasVDD]’s reflow wok is the same as any other reflow build. It has a heat source that can be controlled easily, temperature sensors, and a microcontroller that can run the proportional-integral-derivative (PID) control algorithm needed for precise temperature control. That the heating element he used came from an electric wok was just a happy accident. A laser-cut MDF case complete with kerf-bent joints holds the heating element, the solid-state relay, and the Arduino Nano that runs the show. A MAX6675 thermocouple amp senses the temperature and allows the Nano to cycle the temperature through different profiles for different solders. It’s compact, simple, and [ThomasVDD] now has a spare wok to use on the stove top. What’s not to like?
Reflow doesn’t just mean oven or hotplate, of course. Why not give reflow headlights, a reflow blowtorch, or even a reflow work light a try?
[Rhonda] has multiple sclerosis (MS), a disease that limits her ability to walk and use her arms. She and the other residents of The Boston Home, an extended care facility for people with MS and other neuromuscular diseases, rely on their wheelchairs for mobility. [Rhonda]’s chair comes with a control console that swings out of the way to allow her to come up close to tables and counters, but she has problems applying enough force to manually position it.
Sadly, [Rhonda]’s insurance doesn’t cover a commercial solution to her problem. But The Boston Home has a fully equipped shop to extend and enhance residents’ wheelchairs, and they got together with students from MIT’s Principles and Practices of Assistive Technology (PPAT) course to hack a solution that’s not only useful for [Rhonda] but should be generally applicable to other chairs. The students analyzed the problem, measured the forces needed and the clearances required, and built a prototype pantograph mount for the control console. They’ve made the device simple to replicate and kept the BOM as inexpensive as possible since patients are often out-of-pocket for enhancements like these. The video below shows a little about the problem and the solution.
Wheelchair hacks are pretty common, like the 2015 Hackaday Prize-winning Eyedrivomatic. We’ve also covered totally open-source wheelchairs, both manual and electric.
Continue reading “Retractable Console Allows Wheelchair User to Get up Close and Personal”
Many of us have put our making/hacking/building skills to use as a favor for our friends and family. [Boris Werner] is no different, he set about creating a music festival stage with Playmobil figures and parts for a couple of friends who were getting married. The miniature performers are 1/24 scale models of the forming family. The bride and groom are on guitar and vocals while junior drums.
Turning children’s toys into a wedding-worthy gift isn’t easy but the level of detail [Boris Werner] used is something we can all learn from. The video after the break does a great job of showing just how many cool synchronized lighting features can be crammed into a tiny stage in the flavor of a real show and often using genuine Playmobil parts. Automation was a mix of MOSFET controlled LEDs for the stage lighting, addressable light rings behind the curtain, a disco ball with a stepper motor and music, all controlled by an Arduino.
Unless you are some kind of Playmobil purist, this is way cooler than anything straight out of the box. This is the first mention of Playmobil on Hackaday but miniatures are hardly a new subject like this similarly scaled space sedan.
Continue reading “Rocking Playmobil Wedding”