Homemade Nixie Tubes

November 7, 2013 by James Hobson 23 Comments

Do you love Nixie Tubes? Upset that they aren’t really manufactured anymore, and the cost of old ones is rising? Why not make your own? That’s exactly what [Dalibor] of the Czech Republic is up to, including blowing the glass tubes himself!

He’s chosen the Z568 nixie tubes to copy, as they are his favorite style of nixie. To create the display he has etched the digits and housing out of 0.3mm stainless steel sheet — which potentially means if he gets the hang of making the tubes, he could actually produce them to sell! To perform the glass blowing, he scored a Heathway glassblowing lathe off eBay — but unfortunately he hasn’t documented much of anything on making the glass tubes, which is too bad because we think that would be equally fascinating as the nixie displays themselves. On his first attempt with a properly sealed tube, the nixie worked and he even recorded striking voltage values very similar to industry tubes — not bad for something made in a backyard shed!

He has since then continued refining this art and is entering a glass-art contest called “When Prague Meets Shanghai” with a beautiful entry dubbed the ShanghaiTime Nixie Clock.

If this post seems vaguely familiar, it’s because this isn’t the first time we’ve posted an article about homemade nixie tubes, but we think [Dalibor’s] is by far the most elegant! Stick around after the break to see one of his first test videos — You might even think he’s cheating, the tubes look so professional!

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Classic 80’s Stereo Receiver Enjoys A Second Life As RadioduinoWRT

November 6, 2013 by Adam Fabio 19 Comments

radio2 [Raffael] had an old Broken Yamaha natural sound receiver lying around. Rather than throw it out, h e built himself a slick web radio. He calls it RadioduinoWRT. [Raffael] started by removing all the internals – though he kept the front panel controls. He then added an Arduino Mega to handle the front panel controls, including a 16×2 character LCD module. The Arduino also takes commands via IR remote. An enc28j60 Ethernet module allows the Arduino to communicate with a the brains of the operation, a TL-WR703N mini router.

A micro USB hub expands the single USB port on the WR703, allowing both a USB sound card and a 4 gig USB stick to be mounted. We’d like to add that the TL-WR703 is a must in this application – the amazon link [Rafael] provides brings up the TL-WR702 as a top link. Only the TL-WR703 has a USB host connection.

The real magic is in [Raffael’s] software setup. The WR703 is running OpenWRT. He added modules for the USB sound card, as well as expanding the file system onto the USB stick. Once that was complete [Raffael] added Music Player Daemon (MPD) and MPC, a console app to drive MPD. Lighttpd, a light web server provides an interface for the Arduino as well as a web front end to the entire radio.All this allows [Raffael] to control his radio in several ways. He can log in via any web browser on his network. He can use the front panel controls. He can use an IR remote. Since he is running MPD, any client (there are literally hundreds out there) will also drive the radio.

While a low-end USB sound card in a home stereo application does make our inner audiophile cringe a bit, the quality does seem to be pretty good. [Rafael’s] design would make it simple to swap out a higher quality USB sound card if the need arises.

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Furbies Sing Queen At Fresher’s Faire

November 5, 2013 by Adam Fabio 10 Comments

kent-furby

The University of Kent has their own hacker space, called [Maker Society]. Every year the school holds an orientation for new students called the Fresher’s Faire. The [Maker Society] display at this year’s Fresher’s Faire included a group of partially clothed Furbies singing the classic Bohemian Rhapsody by Queen. This isn’t our first run in with Bohemian Rhapsody and hacked hardware.

The [Maker Society] started by doing some internet research and reverse engineering a first generation Furby. The Furby itself is a marvel of cost reduction. All the doll’s functions run from a single motor and a cam system. A limit switch tells the on-board microcontroller when the cam is at the zero position. An optical encoder keeps track of the cam as it moves. The [Society] replaced Furby’s internal microcontroller with an Atmel ATMega328. This allowed them to use the Arduino programming environment.

Many classic Animatronic systems use an audio recording for motion. Typically a stereo recorder would perform double duty. The first track would contain the audio for the animation. A second track would contain audio tones corresponding to movement of each of the degrees of freedom of the doll being animated. Because the two tracks were on the same strip of magnetic tape, the audio and movement would always be in sync. Multitrack tape record and playback systems added even more flexibility to this type of system.

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Do It Yourself Nuclear Fusion

November 5, 2013 by Brian Benchoff 63 Comments

By far the coolest projects we see are those dealing with high voltages and deep vacuums. Vacuum tubes of all types fall into this category, as do the electron microscopes we see from time to time. The king of all vacuum and electron hacks is the Farnsworth Fusor, a machine that will both transmute the elements and bathe you in neutrons. Fun stuff, and [Daniel] has a great tutorial for building your own.

[Dan]’s fusor is surprisingly simple to make. Obviously, the most important part is the vacuum chamber which in this build is based around a glass oil cup cylinder. With just a few roughly machined parts – the only tool needed to make the metal plates is a drill press – it can hold a low enough vacuum to contain a star in a jar.

For reasons of safety and sanity, [Dan] isn’t running his fusor at a high enough voltage to actually fuse deuterium into helium. This is really just a beautiful, glowey demonstration of what can be done with enough knowledge, the skills, and a handful of parts.

“Professor Kill A. Volt” Shocks Pumpkins With His Tesla Coil

November 3, 2013 by Adam Fabio 23 Comments

[JJ Dasher] is back again this year, shocking some pumpkins! (Volume warning). We featured [JJ] two years ago for his Halloween candy shocking Tesla coil. He apparently has been busy in his mad scientist laboratory doing some upgrades. This year his coil is producing 5 foot long streaming arcs!

[JJ’s] Tesla coil is a uses two microwave oven transformers as a power supply. He also uses an Asynchronous Rotary Spark Gap (ASRG). As the name implies, a rotary spark gap uses a motor to turn a rotor. At certain points in the rotation, the rotor creates a small enough gap that a high voltage spark can jump across, energizing the primary coil. This idea is similar to an automotive ignition system distributor. [Pete] gives a great example of an ASRG in this video. Most ASRG based Tesla coils use the small motor to spin up the spark gap. Varying the speed of the motor creates the characteristic “motor revving” noise heard in the final arcs of the Tesla Coil.

[JJ] made things a bit more interesting by installing a couple of fluorescent bulbs inside a pumpkin near the coil. The coil lights them easily, and they glow even brighter when the pumpkin is struck. Still not satisfied, he also donned his grounded chainmail gloves and drew the arc to himself. We always love seeing people safely taking hits from massive Tesla coils, but this definitely falls under the “don’t try this at home” banner.

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Supercap-Based Cell Phone Charger

November 2, 2013 by Phillip Ryals 56 Comments

[Barry] sent us a tip about a video from [electronupdate], describing an experimental cell phone charger. It’s a familiar issue: Your cell phone battery is low, and you aren’t in a position to plug it in for hours to charge. Some phones, including the one in his video, have swappable batteries, but that isn’t always an option either. As he explains in the video, a wall outlet can deliver the joule capacity of a high-end battery in a matter of seconds, but it is impossible to charge a battery that quickly. Capacitors, on the other hand, charge near-instantly.

[electronupdate] decided to look at the possibility of using super capacitors to power a typical usb plug. It would allow you to charge a secondary power supply in a short period of time, and then get on your way, letting your phone charge slowly from the device.

His experiment wasn’t entirely successful, possibly because he used 2.7V capacitors, which required a boost regulator and limited the useful voltage range. We think he might have had better success using 120V capacitors and a switching power supply, but it would be nice to see the various options compared.

Oh, [electronupdate] describes using this circuit as you are rushing to your airplane. We aren’t convinced carrying a couple super capacitors through a TSA checkpoint would be the best idea… YMMV.

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Bicycle Generator For Emergency Electricity

October 30, 2013 by Marsh 77 Comments

hackettBikeGenerator

[Hackett’s] back at it, this time with some practical advice for the next power outage to hit your city: why not prepare for the worst by building your own bike generator? You’ll no doubt recall that hurricane Sandy devastated New York City’s grid, even flooding substations and causing massive explosions. [Hackett] experienced the Sandy outages first-hand, and knows the value of having this simple build ready to roll.

The project uses a permanent magnet DC motor (around 250 watts), which you can find in electric wheelchairs or other mobility scooters. His setup’s gear reduction spins the motor 50 times for each revolution of the bike wheel. The apparatus [Hackett] built to press-fit the wheel to the motor’s spindle is particularly clever: a threaded rod adjusts the position of the motor, which is bolted onto a hinged platform, with the other part of the hinge welded to a larger frame that supports the bike wheel.

The motor is connected to a home-built charge controller based on Mike Davis’s design, which monitors the deep-cycle batteries and both kills the charge when it’s full as well as turns charging back on after it’s reached a set level of discharge. The rest is gravy: with the deep cycle battery connected to a power inverter, [Hackett] can plug in and keep phones charged, music playing, and even (some of) the lights on. If you’re a fan of [Hackett’s] straightforward, practical presentation style, check out his tripod build and his demonstration of stripping pipes of their galvanization.

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