Ride-on Tracked Vehicle Is A Stout Metal Build

January 13, 2022 by Lewin Day 17 Comments

When we think of tracked vehicles, we normally think of tanks, or perhaps heavy construction machinery. Meanwhile the average member of the public is left out of the fun. [Bob] of [Making Stuff] won’t be one of them, however, having put together a ride-on tracked vehicle for his own enjoyment.

The machine is welded together from plenty of steel, making it more than tough enough to soak up the punishment of off-road duty. The design features four suspended buggy wheels on either side running inside rubber tracks, with a cogged drive wheel at the front. Propulsion is thanks to a 440 cc DuroMax engine good for a full 18 horsepower and 26 ft-lbs of torque, driving the tracks through a differential mounted up front.

The design has one major issue at the moment. The heavy engine is mounted ahead of the front wheel inside the tracks, which means the vehicle wants to nosedive at the slightest provocation. Such an event would be highly uncomfortable for the rider, so mods are needed, either by scooching the engine back a little or pushing the wheels forward.

We look forward to seeing [Bob] fix the issues and get the machine driving soon. We’ve seen other tracked builds before, too – often on the smaller scale. Video after the break.

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N-scale model railroad hidden in wall art

Hidden Model Railroading Taken To The Nth Scale

January 6, 2022 by Ryan Flowers 6 Comments

Most of us would be pretty happy with ourselves if we made one of those neat “epoxy river” types of art for our home. Not so with prolific maker [Peter Waldraff]. [Peter] is a skilled craftsman with a penchant for hiding model railroads in everyday furniture and fixtures. To this end, he’s created what he calls the Hidden Epoxy Railroad, which you can see in the video below the break.

The project starts with basic woodworking to build the frame, hinges, and the hinged epoxy river with its colored epoxy pour. Instead of stopping there, [Pete] continued by building a full N scale model railroad into the piece. The frame doubles as a backdrop complete with a beautifully painted scene with what we’re guessing is an N scale hot air balloon, too.

Of course, the skeptics among us might doubt whether the model railroad is fully hidden when closed. But one detail that Pete shared with us is that his wife never knew about the train portion of the build until their daughter pointed it out. She thought it was merely a piece of art for the dining room. Truly a great hack!

The entire build is documented on [Pete]’s YouTube channel, with its own 15 part build series. It’s definitely worth checking out. We’ve covered one of [Pete]’s hidden railroad builds before, so make sure you check that out, too!

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WiFi bird box with phone showing video of a rubber ducky

Building A WiFi-Enabled Bird Box On The Cheap

January 5, 2022 by Orlando Hoilett 12 Comments

[Jude] was looking for a fun DIY project for him and his son and thought that a bird box might be a good option. He wanted to equip the box with a WiFi camera so he could watch his little guests from his phone but didn’t find any suitable, inexpensive, commercially-available options. So with that, he built one himself.

He did, however, start with a generic bird box, which he bought online, and then modified with his particular features of interest. He wanted the project to be scalable so after-school programs and other kids clubs could easily implement his design within a classroom setting. He figured minimizing the woodwork would make the project easier for children.

He added a dowel to the generic bird box he bought online, but cautions that readers need to investigate if a dowel would attract invasive species in their area. He found a relatively inexpensive WiFi-enabled endoscope that he noted was far more affordable than the camera-equipped, commercially-available bird boxes he found earlier. He craftily used a plastic syringe as a waterproof spy hole that housed the endoscope, allowing him to easily slip the camera in and out of the bird box without disturbing its occupants. He noted that the 3 mL syringe had the perfect inner diameter to fit the endoscope rather snugly.

[Jude] doesn’t intend to have the endoscope active 24/7, so he needed a way to seal the access hole when the camera was not in use. His many years at Dyson taught him that implementing a removable, water-tight, rubber seal is not as easy as people may think. Fortunately, the rubber stopper at the tip of the syringe’s plunger was naturally a perfect removable seal and he could use it to plug the access hole when the endoscope was not in use.

The endoscope was mostly waterproof, except for the WiFi transmitter, so [Jude] needed to place that end of the device in a waterproof enclosure. He said these are often called “IP rated” enclosures and he figured these could come in handy for any number of outdoor electronics projects so we imagine this might come in handy for a lot of our readers as well.

Mother nature has certainly inspired many projects here at Hackaday and [Jude]’s bird box is no exception. Cool project!

This film projecter is hiding an Arduino Uno that controls a water-based cooling system.

Cool The Shop With A Thermal Battery-Based System

January 1, 2022 by Kristina Panos 64 Comments

Having any kind of shop is pretty great, no matter how large it may be or where it’s located. If the shop is in an outbuilding, you get to make more noise. On the other hand, it will probably get pretty darn hot in the summer without some kind of cooling system, especially if you don’t have a window for a breeze (or a window A/C unit).

[Curtis in Seattle] built an awesome thermal battery-based cooling system for his shop. The battery part consists of five 55-gallon drums full of tap water that are connected in series and buried a foot underground, about two feet out from the wall. There are two radiators filled with water and strapped to 20″ box fans — one inside the shop, which sends heat from the shop into the water, and another outside that transfers heat out of the water and into the cool night air. Most summer days, the 800-square-foot shop stays at a cool 71°F (21.7°C).

We love that the controls are housed in an old film projector. Inside there’s an Arduino Uno running the show and taking input from four DS18B20 one-wire temperature sensors for measuring indoor, outdoor, battery, and ground temperatures. There are four modes accessible through the LCD menu — idle, cool the shop, recharge mode, and a freeze mode in case the outside temperature plummets. Why didn’t [Curtis in Seattle] use anti-freeze? It’s too expensive, plus it doesn’t usually get that cold. (Although we hear that Seattle got several inches of snow for Christmas.) Check it out after the break.

If you can’t just go burying a bunch of 55-gallon drums in the ground where you live, consider building a swamp cooler out of LEGO.

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3D Printed Model Roller Coaster Accurately Simulates The Real Thing

December 30, 2021 by Robin Kearey 11 Comments

While they don’t give the physical thrill of a real one, model roller coasters are always fun to watch. However, they actually make a poor analog of a full-sized ride, as gravitational force and aerodynamic drag don’t scale down in the same way, model roller coasters usually move way faster than the same design would in the real world. [Jon Mendenhall] fixed this deficiency by designing a model roller coaster that accurately simulates a full-sized ride.

The track and cart are all made of 3D printed pieces, which altogether took about 400 hours to print. The main trick to the system’s unique motion is that the cart is motorized: a brushless DC motor moves it along the track using a rack-and-pinion system. This means that technically this model isn’t a roller coaster, since the cart never makes a gravity-powered drop; it’s actually a small rack railway, powered by a lithium-ion battery carried on board the cart. An ESP32 drives the motor, receiving its commands through WiFi, while the complete setup is controlled by a Raspberry Pi that runs the cart through a predetermined sequence.

The design of the track was inspired by the Fury 325 roller coaster and simulated in NoLimits 2. [Jon] wrote his own software to generate all the pieces to be printed based on outputs from the simulator. This included all the track pieces as well as the large A-frames holding it up; some of these were too long to fit in [Jon]’s 3D printers and had to be built from smaller pieces. The physics simulation also provided the inputs to the controller in the form of a script that contains the proper speed and acceleration at each point along the track.

The end result looks rather slow compared to other model roller coasters, but actually feels realistic if you imagine yourself inside the cart. While it’s not the first 3D printed roller coaster we’ve seen, it’s probably the only one that accurately simulates the real thing. If you’re more interested in a roller coaster’s safety systems, we’ve featured them too.

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Peering Into The Murky Depths Of Alder Lake

December 29, 2021 by Matthew Carlson 17 Comments

The winds of change are in the air for CPUs. Intel has long lorded over the computing world, and they remain a force to contend with, but many challengers gather at their gates. AMD, ARM, IBM, and other X86 designs sense a moment of weakness. In response, Intel released their Alder Lake platform with high-performance and high-efficiency cores, known as Golden Cove and Gracemont, respectively. [Clamchowder] and [cheese] have written up as many details as they were able to suss out about Gracemont.

ARM has done a multi-multi core design (big.LITTLE) for several years where they have a mix of high-power, high-performance cores and smaller, low-power cores. This allows the scheduler to make tradeoffs between power and performance. Typically the smaller cores in an ARM design are simpler in-order processors, having more in common with a microcontroller than with a full-scale desktop core. Many people have made an obvious comparison with the apparent similarities between ARM’s approach and Intel’s new offerings as Gracemont is based on Intel’s old Atom core, a low-power single issue, in-order processor. Continue reading “Peering Into The Murky Depths Of Alder Lake” →

Laser Doping His Way To Homemade Silicon Chips

December 28, 2021 by Dan Maloney 8 Comments

It’s a pity that more electronics enthusiasts haven’t taken the hobby to its ultimate level: making your own semiconductors. There are plenty of good reasons for that: chief among them is the huge expense involved in obtaining the necessary equipment. But for the sufficiently clever, there are ways around that.

[Zachary Tong] is dipping his toes into the DIY semiconductor world, and further to the goal of keeping costs to a hobbyist scale, is experimenting with laser doping of silicon. Doping is the process of adding impurities to silicon wafers in a controlled manner to alter the electrical properties of the semiconductor. [Zach]’s doping method is a more localized version of the simple thermal diffusion method, which drives a dopant like phosphorus into silicon using high temperatures, but instead of using a tube furnace, he’s using a fiber laser.

The video below shows his two-step process, which first blasts the silicon oxide layer off the wafer before doping with the laser shining through a bath of phosphoric acid. The process is admittedly fussy, and the results were mixed at best. [Zach]’s testing seems to suggest that some doping occurred, and it even looks like he managed to make something reasonably diode-like using the method.

Although the jury is still out on [Zach]’s method, we thought the effort was the important bit here. Granted, not everyone has a fiber laser kicking around to replicate his results, but it’s always good to see progress in the DIY semiconductor field. Here’s hoping [Zach]’s work, along with the stuff that [Sam Zeloof] is doing, kicks off a spate of garage semiconductor fabs.

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