Misc Hacks

4137 Articles

Machine-Vision Archer Makes You The Target, If You Dare

June 30, 2021 by 6 Comments

We’ll state right up front that it’s a really, really bad idea to let a robotic archer shoot an apple off of your head. You absolutely should not repeat what you’ll see in the video below, and if you do, the results are all on you.

That said, [Kamal Carter]’s build is pretty darn cool. He wisely chose to use just about the weakest bows you can get, the kind with strings that are basically big, floppy elastic bands that shoot arrows with suction-cup tips and are so harmless that they’re intended for children to play with and you just know they’re going to shoot each other the minute you turn your back no matter what you told them. Target acquisition is the job of an Intel RealSense depth camera, which was used to find targets and calculate the distance to them. An aluminum extrusion frame holds the bow and adjusts its elevation, while a long leadscrew and a servo draw and release the string.

With the running gear sorted, [Kamal] turned to high school physics for calculations such as the spring constant of the bow to determine the arrow’s initial velocity, and the ballistics formula to determine the angle needed to hit the target. And hit it he does — mostly. We’re actually surprised how many on-target shots he got. And yes, he did eventually get it to pull a [William Tell] apple trick — although we couldn’t help but notice from his, ahem, hand posture that he wasn’t exactly filled with self-confidence about where the arrow would end up.

[Kamal] says he drew inspiration both from [Mark Rober]’s dart-catching dartboard and [Shane Wighton]’s self-dunking basketball hoop for this build. We’d say his results put in him good standing with the skill-optional sports community.

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Garage Semiconductor Fab Gets Reactive-Ion Etching Upgrade

June 29, 2021 by 21 Comments

It’s a problem that few of us will likely ever face: once you’ve built your first homemade integrated circuit, what do you do next? If you’re [Sam Zeloof], the answer is clear: build better integrated circuits.

At least that’s [Sam]’s plan, which his new reactive-ion etching setup aims to make possible. While his Z1 dual differential amplifier chip was a huge success, the photolithography process he used to create the chip had its limitations. The chemical etching process he used is a bit fussy, and prone to undercutting of the mask if the etchant seeps underneath it. As its name implies, RIE uses a plasma of highly reactive ions to do the etching instead, resulting in finer details and opening the door to using more advanced materials.

[Sam]’s RIE rig looks like a plumber’s stainless steel nightmare, in the middle of which sits a vacuum chamber for the wafer to be etched. After evacuating the air, a small amount of fluorinated gas — either carbon tetrafluoride or the always entertaining sulfur hexafluoride — is added to the chamber. A high-voltage feedthrough provides the RF energy needed to create a plasma, which knocks fluorine ions out of the process gas. The negatively charged and extremely reactive fluorine ions are attracted to the wafer, where they attack and etch away the surfaces that aren’t protected by a photoresist layer.

It all sounds simple enough, but the video below reveals the complexity. There are a lot of details, like correctly measuring vacuum, avoiding electrocution, keeping the vacuum pump oil from exploding, and dealing with toxic waste products. Hats off to [Sam’s dad] for pitching in to safely pipe the exhaust gases through the garage door. This ties with [Huygens Optics]’s latest endeavor for the “coolest things to do with fluorine” award.

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Lego Microscope Aims To Discover Future Scientists

June 28, 2021 by 7 Comments

When it comes to inspiring a lifelong appreciation of science, few experiences are as powerful as that first glimpse of the world swimming in a drop of pond water as seen through a decent microscope. But sadly, access to a microscope is hardly universal, denying that life-changing view of the world to far too many people.

There have been plenty of attempts to fix this problem before, but we’re intrigued to see Legos used to build a usable microscope, primarily for STEM outreach. It’s the subject of a scholarly paper (preprint) by [Bart E. Vos], [Emil Betz Blesa], and [Timo Betz]. The build almost exclusively uses Lego parts — pretty common ones at that — and there’s a complete list of the parts needed, which can either be sourced from online suppliers, who will kit up the parts for you, or by digging through the old Lego bin. Even the illuminator is a stock part, although you’ll likely want to replace the orange LED buried within with a white one. The only major non-Lego parts are the lenses, which can either be sourced online or, for the high-power objective, pulled from an old iPhone camera. The really slick part is the build instructions (PDF), which are formatted exactly like the manual from any Lego kit, making the build process easily accessible to anyone who has built Lego before.

As for results, they’re really not bad. Images of typical samples, like salt crystal, red onion cells, and water fleas are remarkably clear and detailed. It might no be a lab-grade Lego microscope, but it looks like it’s more than up to its intended use.

Thanks for the heads up on this, [Jef].

Measuring Planck’s Constant With LEDs And A DMM

June 28, 2021 by 21 Comments

The remarkable thing about our universe is that it’s possible to explore at least some of its inner workings with very simple tools. Gravity is one example, to which [Galileo]’s inclined planes and balls bear witness. But that’s classical mechanics: surely the weirdness that is quantum mechanics requires far more sophisticated instrumentation to explore, right?

That’s true enough — if you consider a voltmeter and a Mark 1 eyeball to be sophisticated. That’s pretty much all you need for instruments to determine Planck’s constant to a decent degree of precision, the way that [poblocki1982]’s did. There’s a little more to it, of course; the method is based on measuring the voltage at which LEDs of various wavelengths start shining, so a simple circuit was built to select an LED from the somewhat grandly named “photon energy array” and provide a way to adjust and monitor the voltage and current.

By performing the experiment in a dark room with adapted eyes, or by using an opaque tube to block out stray light, it’s possible to slowly ramp the voltage up until the first glimmer of light is seen from each LED. Recording the voltage and the wavelength gives you the raw numbers to calculate the Planck constant h, as well as the Planck error Δh, with the help of a handy spreadsheet. [poblocki1982] managed to get within 11% of the published value — not too shabby at all.

Does this all still sound too complicated for you? Maybe a Watt balance made from Lego is more your speed.

Mechanical 7-Segment Display Uses A Single Motor

June 27, 2021 by 29 Comments

Seven-segment displays have been around for a long time, and there is a seemingly endless number of ways to build them. The latest of is a mechanical seven-segment from a master of 3D printed mechanisms, [gzumwalt], and can use a single motor to cycle through all ten possible numbers.

The trick lies in a synchronized pair of rotating discs, one for the top four segments and another for the bottom three segments. Each disc has a series of concentric cam slots to drive followers that flip the red segments in and out of view. The display can cycle through all ten states in a single rotation of the discs, so the cam paths are divided in 36° increments. [gzumwalt] has shown us a completed physical version, but judging by CAD design and working prototype of a single segment, we are pretty confident it will. While it’s not shown in the design, we suspect it will be driven by a stepper motors and synchronized with a belt or intermediate gear.

Another 3D printed mechanical display we’ve seen recently is a DIY flip dot, array, which uses the same electromagnet system as the commercial versions. [gzumwalt] has a gift for designing fascinating mechanical automatons around a single motor, including an edge avoiding robot and a magnetic fridge crawler.

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Mechanically Multiplexed Flip-Dot

June 24, 2021 by 11 Comments

Flip dots displays are timeless classics, but driving the large ones can quickly turn into a major challenge. The electromagnets require a lot of current to operate, and the driver circuits can get quite expensive. [James Bruton] wanted to build his own, but followed a bit of a different route, building a mechanically multiplexed flip dot (ball?) display.

Each of the dots on [James]’ 5×3 proof of concept is a bistable mechanical mechanism that can either show or hide a ping pong ball sized half sphere. Instead of using electromagnets, the dots are flipped by a row of micro servos mounted on a moving carriage behind the display. The mechanism is derived from one of [James]’ previous projects, a mechanical multiplexer. Each dot mechanism has a hook at the back of the mechanism for a servo to push or pull to flip the dot. A major disadvantage of this design is the fact that the servo horn must match the state of the dot before moving through the hook, otherwise it can crash and break something, which also reduces the speed at which the carriage can move.

This build was just to get a feel for the concept, and [James] already has several ideas for changes and improvements. The hook design can certainly change, and a belt drive would really speed things up. We think this mechanical display is a very interesting design challenge, and we are interested to hear how our readers would tackle it? Let us know in the comments below.

Recently we covered a 3D printed flip dot display for the first time. It’s still small and [Larry Builds] is working out the kinks, but we would love to see it eventually match the mesmerising effect of Breakfast’s large installations.

Piezo Pickup Makes Wax Records Easy To Digitize

June 23, 2021 by 27 Comments

Sound recording and playback have come a long way in the last century or so, but it’s fair to say there’s still a lot of interesting stuff locked away on old recordings. Not having a way to play it back is partly to blame; finding an antique phonograph that plays old-timey cylinder recordings is pretty hard. But even then, how do you digitize the output of these fragile, scratchy old recordings?

As it happens, [Jan Derogee] is in a position to answer these questions, with an antique phonograph and a bunch of Edison-style wax cylinders with voices and music from a bygone era locked away on them. It would be easy enough to just use the “reproducer” he previously built and set up a microphone to record the sound directly from the phonograph’s trumpet, but [Jan] decided to engineer a better solution. By adding the piezo element from an electronic greeting card to his reproducer, potted with liberal quantities of epoxy and padded with cotton, the piezo pickup was attached to the phonograph arm in place of the original stylus and trumpet. The signal from the piezo element was strong enough to require a shunt resistor, allowing it to be plugged directly into the audio input jack on a computer. From there it’s just an Audacity exercise, plus dealing with the occasional skipped groove.

We appreciate [Jan]’s effort to preserve these recordings, as well as the chance to hear some voices from the past. We’re actually surprised the recording sound as good as they do after all this time — they must have been well cared for.

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