Five Ways To Repair Broken PCB Traces

When everything used wires, it was easy to splice them or replace them. Not so much with PC boards, but everyone has their favorite method for repairing a broken trace. [Mr. SolderFix] has his five favorite ways, as you can see in the video below.

Of course, before you can repair a trace, you probably have to expose it since most boards have solder mask now. Unless you plan to shut the trace at both ends, exposing the actual trace is probably the first step.

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Building A Cassette Deck Controller To Save A Locked Out Car Stereo

Cars have had DRM-like measures for longer than you might think. Go back to the 1990s, and coded cassette decks were a common way to stop thieves being able to use stolen stereos. Sadly, they became useless if you ever lost the code. [Simon] had found a deck in great condition that was locked out, so he set about building his own controller for it. 

The build relies on the cassette transport of a car stereo and a VFD display, but everything else was laced together by Simon. It’s a play-only setup, with no record, seeing as its based on an automotive unit. [Simon]’s write up explains how he reverse engineered the transport, figuring out how the motors and position sensors worked to control the playback of a cassette.

[Simon] used an Atmega microcontroller as the brains of the operation, which reads the buttons of the original deck via an ADC pin to save I/O for other tasks. The chip also drives the VFD display for user feedback, and handles auto reverse too. The latter is thanks to the transport’s inbuilt light barriers, which detect the tape’s current status. On the audio side, [Simon] whipped up his own head amplifier to process the signal from the tape head itself.

Fundamentally, it’s a basic build, but it does work. We’ve seen other DIY tape decks before, too. There’s something about this format that simply refuses to die. The fans just won’t let Compact Cassette go down without a fight. Video after the break.

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Everyone Needs A 1950s Signal Generator In Their Life

At Hackaday, we comb the world of tech in search of good things to bring you. Today’s search brought up something very familiar, [Jazzy Jane] has an Advance E1 tube signal generator, the same model as the unit on the shelf above where this is being written. It’s new to her, so she’s giving it a teardown and fixing any safety issues before powering it on.

For a 70+ year old unit, the quality of these instruments was such that they remain useful and reliable to this day. Unsurprisingly a few things need looking at, such as an aged mains lead and a pair of filter caps in the power supply which haven’t aged well. These parts failed on the E1 here too, and while she’s taking the time to order appropriate replacements we have to admit to being cheapskates and robbing parts with an appropriate working voltage for ours from a nearby PC power supply.

Where this one becomes rather interesting is in an extra switch and socket. It’s a wafer switch with a load of capacitors, and the best guess is it provides some adjustability for the inbuilt audio oscillator which had a fixed frequency on stock models. This is part one of a series though, so we’re looking forward to finding out its purpose in the next installment. Take a look at the video below the break, and if that’s not enough, we seem to have had more than one piece of vintage British test equipment here of late.

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Recovering An Agilent 2000a/3000a Oscilloscope With Corrupt Firmware NAND Flash

Everyone knows that you can never purchase enough projects off EBay, lest boredom might inadvertently strike. That’s why [Anthony Kouttron] got his mitts on an Agilent DSO-X 2014A digital oscilloscope that was being sold as defective and not booting, effectively just for parts. When [Anthony] received the unit, this turned out to be very much the case, with the front looking like it got dragged over the tarmac prior to having the stuffing beaten out of its knobs with a hammer. Fortunately, repairing the broken encoder and the plastic enclosure was easy enough, but the scope didn’t want to boot when powered on. How bad was the damage?

As [Anthony] describes in the article, issues with this range of Agilent DSOs are well-known, with for example the PSU liking to fry the primary side due to soft power button leaving it powered 24/7 with no cooling. The other is corrupted NAND storage, which he confirmed after figuring out the UART interface on the PCB with the ST SPEAr600 ARM-based SoC. Seeing the sad Flash block decompression error from the Windows CE said enough.

This led him down the rabbithole of finding the WinCE firmware images (nuked by Keysight, backed up on his site) for this scope, along with the InfiniiVision scope application. The former is loaded via the bootloader in binary YMODEM mode, followed by installing InfiniiVision via a USB stick. An alternate method is explained in the SPEAr600 datasheet, in the form of USB BootROM, which can also be reached via the bootloader with some effort.

As for the cause of the NAND corruption, it’s speculated that the scope writes to the same section of NAND Flash on boot, with the SPEAr600’s Flash controller documentation not mentioning wear leveling. Whether that’s true or not, at least it can be fixed with some effort even without replacing the NAND Flash IC.

A 1940s Car Radio Receives Some Love

The entertainment systems in modern vehicles is akin to a small in-dash computer, and handles all manner of digital content. It probably also incorporates a radio, but increasingly that’s treated as something of an afterthought. There was a time though when any radio in a car was a big deal, and if you own a car from that era it’s possible that you’ve had to coax an aged radio into life. [The Radio Mechanic] is working on a radio from a 1946 Packard, which provides a feast for anyone with a penchant for 1940s electronics.

The unit, manufactured by Philco, is an all-in-one, with a bulky speaker in the chassis alongside the tubes and other components. It would have sat behind the dash in the original car, so some external cosmetic damage is not critical. Less easy to pass off is the cone rubbing on the magnet, probably due to water damage over the last eight decades. Particularly interesting are the controls, as we’re rather enamored with the multicolored filter attached to the tone control. A laser cutter makes short work of recreating the original felt gasket here.

The video below is the first of a series on this radio, so we don’t see it working. Ahead will be a lot more cleaning up and testing of components, and we’d expect a lot of those paper capacitors to need replacement. We can almost smell that warm phenolic smell.

If tube radio work is your thing, we’ve been there before.

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TDS 744A Scope Teardown Fixes Dodgy Channel

There are a lot of oscilloscopes from around the 1990s which are still very much desirable today, such as the Tektronix TDS 744A which [DiodesGoneWild] got his grubby mitts on. This is a 500 MHz, 4-channel scope, with a capture rate of 500 MS/s (4 channels) to 2 GS/s (1 channel). It also has a color display and even comes with a high-density (1.44 MB) floppy drive. Unfortunately this particular unit was having trouble with its fourth channel, and its NuColor display had degraded, something that’s all too common with this type of hybrid CRT/LCD (LCCS) technology.

Starting with a teardown of the unit to inspect the guts, there was no obvious damage on the PCBs, nor on the acquisition board which would explain the weird DC offset on the fourth channel. After cleaning and inspecting the capture module and putting the unit back together, the bias seen on channel four seemed to disappear. A reminder that the best problems are the ones that solve themselves. As for the NuColor display, this uses a monochrome CRT (which works fine) and an LCD with color filters. It’s the latter which seems degraded on this unit, with a repair still being planned.

We covered NuColor-based devices before, which offer super-sharp details that are hard to capture even with modern-day LCDs, never mind the ones of the 90s. Fixing these NuColor displays can be easy-ish sometimes, as [JVG] found when tearing apart a very similar Tektronix TDX-524A which required a power supply fix and the removal of goopy gel between the CRT and LCD to restore it.

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8-Tracks Are Back? They Are In My House

What was the worst thing about the 70s? Some might say the oil crisis, inflation, or even disco. Others might tell you it was 8-track tapes, no matter what was on them. I’ve heard that the side of the road was littered with dead 8-tracks. But for a while, they were the only practical way to have music in the car that didn’t come from the AM/FM radio.

If you know me at all, you know that I can’t live without music. I’m always trying to expand my collection by any means necessary, and that includes any format I can play at home. Until recently, that list included vinyl, cassettes, mini-discs, and CDs. I had an 8-track player about 20 years ago — a portable Toyo that stopped working or something. Since then, I’ve wanted another one so I can collect tapes again. Only this time around, I’m trying to do it right by cleaning and restoring them instead of just shoving them in the player willy-nilly.

Update: I Found a Player

A small 8-track player and equally small speakers, plus a stack of VHS tapes.
I have since cleaned it.

A couple of weeks ago, I was at an estate sale and I found a little stereo component player and speakers. There was no receiver in sight. I tested the player with the speakers and bought them for $15 total because it was 75% off day and they were overpriced originally. While I was still at the sale, I hooked it up to the little speakers and made sure it played and changed programs.

Well, I got it home and it no longer made sound or changed programs. I thought about the play head inside and how dirty it must be, based on the smoker residue on the front plate of the player. Sure enough, I blackened a few Q-tips and it started playing sweet tunes again. This is when I figured out it wouldn’t change programs anymore.

I found I couldn’t get very far into the player, but I was able to squirt some contact cleaner into the program selector switch. After many more desperate button presses, it finally started changing programs again. Hooray!

I feel I got lucky. If you want to read about an 8-track player teardown, check out Jenny List’s awesome article. Continue reading “8-Tracks Are Back? They Are In My House”