Zinc Fever: A Look At The Risks Of Working With Hot Metal

April 12, 2021 by Dan Maloney 69 Comments

For as raucous as things can get in the comments section of Hackaday articles, we really love the give and take that happens there. Our readers have an astonishing breadth of backgrounds and experiences, and the fact that everyone so readily shares those experiences and the strongly held opinions that they engender is what makes this community so strong and so useful.

But with so many opinions and experiences being shared, it’s sometimes hard to cut through to the essential truth of an issue. This is particularly true where health and safety are at issue, a topic where it’s easy to get bogged down by an accumulation of anecdotes that mask the underlying biology. Case in point: I recently covered a shop-built tool cabinet build and made an off-hand remark about the inadvisability of welding zinc-plated drawer slides, having heard about the dangers of inhaling zinc fumes once upon a time. That led to a discussion in the comments section on both sides of the issue that left the risks of zinc-fume inhalation somewhat unclear.

To correct this, I decided to take a close look at the risks involved with welding and working zinc. As a welding wannabe, I’m keenly interested in anything that helps me not die in the shop, and as a biology geek, I’m also fascinated by the molecular mechanisms of diseases. I’ll explore both of these topics as we look at the dreaded “zinc fever” and how to avoid it.

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MicroLEDs: Lighting The Way To A Solid OLED Competitor

April 12, 2021 by Maya Posch 59 Comments

We’re accustomed to seeing giant LED-powered screens in sports venues and outdoor displays. What would it take to bring this same technology into your living room? Very, very tiny LEDs. MicroLEDs.

MicroLED screens have been rumored to be around the corner for almost a decade now, which means that the time is almost right for them to actually become a reality. And certainly display technology has come a long way from the early cathode-ray tube (CRT) technology that powered the television and the home computer revolution. In the late 1990s, liquid-crystal display (LCD) technology became a feasible replacement for CRTs, offering a thin, distortion-free image with pixel-perfect image reproduction. LCDs also allowed for displays to be put in many new places, in addition to finally having that wall-mounted television.

Since that time, LCD’s flaws have become a sticking point compared to CRTs. The nice features of CRTs such as very fast response time, deep blacks and zero color shift, no matter the angle, have led to a wide variety of LCD technologies to recapture some of those features. Plasma displays seemed promising for big screens for a while, but organic light-emitting diodes (OLEDs) have taken over and still-in-development technologies like SED and FED off the table.

While OLED is very good in terms of image quality, its flaws including burn-in and uneven wear of the different organic dyes responsible for the colors. MicroLEDs hope to capitalize on OLED’s weaknesses by bringing brighter screens with no burn-in using inorganic LED technology, just very, very small.

So what does it take to scale a standard semiconductor LED down to the size of a pixel, and when can one expect to buy MicroLED displays? Let’s take a look. Continue reading “MicroLEDs: Lighting The Way To A Solid OLED Competitor” →

Hackaday Podcast 113: Python Switching To Match, A Magnetic Dyno, A Flying Dino, And A Spinning Sequencer

April 9, 2021 by Mike Szczys 2 Comments

Hackaday editors Mike Szczys and Elliot Williams recap a week of great hacks. You won’t want to miss the dynamometer Leo Fernekes built to measure the power output of his Sterling engine, which is also DIY. In this age of lithium-powered multirotors, it’s nice to step back and appreciate a hand-built rubberband-powered ornithopter.

We have a surprising amount to say about Python’s addition of the match statement (not be be confused with switch statements). And when it comes to electromechanical synth gear, it’s hard to beat a spinning tape-head sequencer.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (~60 MB)

Places to follow Hackaday podcasts:

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Code Your Own Twitch Chat Controls For Robots — Or Just About Anything Else!

April 8, 2021 by Zoe Skyforest 3 Comments

Twitch Plays Pokemon burst onto the then nascent livestreaming scene back in 2014, letting Twitch viewers take command of a Game Boy emulator running Pokemon Red via simple chat commands. Since then, the same concept has been applied to everything under the sun. Other video games, installing Linux, and even trading on the New York Stock Exchange have all been gameified through Twitch chat.

*TwitchPlaysPokemon* started a craze in crowdsourced control of video games, robots, and just about everything else.

You, thirsty reader, are wondering how you can get a slice of this delicious action. Fear not, for with a bit of ramshackle code, you can let Twitch chat take over pretty much anything in, on, or around your computer.

It’s Just IRC

The great thing about Twitch chat is that it runs on vanilla IRC (Internet Relay Chat). The protocol has been around forever, and libraries exist to make interfacing easy. Just like the original streamer behind Twitch Plays Pokemon, we’re going to use Python because it’s great for fun little experiments like these. With that said, any language will do fine — just apply the same techniques in the relevant syntax.

SimpleTwitchCommander, as I’ve named it on Github, assumes some familiarity with basic Python programming. The code will allow you to take commands from chat in two ways. Commands from chat can be tabulated, and only the one with the most votes executed, or every single command can be acted on directly. Actually getting this code to control your robot, video game, or pet viper is up to you. What we’re doing here is interfacing with Twitch chat and pulling out commands so you can make it do whatever you like. With that said, for this example, we’ve set up the code to parse commands for a simple wheeled robot. Let’s dive in.

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Fun While It Lasted, Falcon 9 Telemetry Now Encrypted

April 7, 2021 by Tom Nardi 56 Comments

A few weeks back we brought word that Reddit users [derekcz] and [Xerbot] had managed to receive the 2232.5 MHz telemetry downlink from a Falcon 9 upper stage and pull out some interesting plain-text strings. With further software fiddling, the vehicle’s video streams were decoded, resulting in some absolutely breathtaking shots of the rocket and its payload from low Earth orbit.

Unfortunately, it looks like those heady days are now over, as [derekcz] reports the downlink from the latest Falcon 9 mission was nothing but intelligible noise. Since the hardware and software haven’t changed on his side, the only logical conclusion is that SpaceX wasn’t too happy about radio amateurs listening in on their rocket and decided to employ some form of encryption.

Since this data has apparently been broadcast out in the clear for nearly a decade before anyone on the ground noticed, it’s easy to see this as an overreaction. After all, what’s the harm in a few geeks with hacked together antennas getting a peek at a stack of Starlink satellites? [derekcz] even mused that allowing hobbyists to capture these space views might earn the company some positive buzz, something Elon Musk never seems to get enough of.

Some of the images [derekcz] was able to capture from the Falcon 9

On the other hand, we know that SpaceX is actively pursuing more lucrative national security launch contracts for both the Falcon 9 and Falcon Heavy. For these sensitive government payloads, the normal on-screen telemetry data and space views are omitted from the company’s official live streams. It seems likely the Pentagon would be very interested in finding out how civilians were able to obtain this information, and a guarantee from SpaceX that the link would be encrypted for all future flights could have helped smooth things over.

At the end of the post [derekcz] echos a sentiment we’ve been hearing from other amateur radio operators recently, which is that pretty soon space may be off-limits for us civilians. As older weather satellites begin to fail and get replaced with newer and inevitably more complex models, the days of picking up satellite images with an RTL-SDR and a few lines of Python are likely numbered.

Field Guide To Shipping Containers

April 7, 2021 by Kristina Panos 94 Comments

In the 1950s, trucking magnate Malcom McLean changed the world when he got frustrated enough with the speed of trucking and traffic to start a commercial shipping company in order to move goods up and down the eastern seaboard a little faster. Within ten years, containers were standardized, and the first international container ship set sail in 1966. The cargo? Whisky for the U.S. and guns for Europe. What was once a slow and unreliable method of moving all kinds of whatever in barrels, bags, and boxes became a streamlined operation — one that now moves millions of identical containers full of unfathomable miscellany each year.

When I started writing this, there was a container ship stuck in the Suez canal that had been blocking it for days. Just like that, a vital passage became completely clogged, halting the shipping schedule of everything from oil and weapons to ESP8266 boards and high-waist jeans. The incident really highlights the fragility of the whole intermodal system and makes us wonder if anything will change.

A rainbow of dry storage containers. Image via xChange

Setting the Standard

We are all used to seeing the standard shipping container that’s either a 10′, 20′, or 40′ long box made of steel or aluminum with doors on one end. These are by far the most common type, and are probably what come to mind whenever shipping containers are mentioned.

These are called dry storage containers, and per ISO container standards, they are all 8′ wide and 8′ 6″ tall. There are also ‘high cube’ containers that are a foot taller, but otherwise share the same dimensions. Many of these containers end up as some type of housing, either as stylish studios, post-disaster survivalist shelters, or construction site offices. As the pandemic wears on, they have become so much in demand that prices have surged in the last few months.

Although Malcom McLean did not invent container shipping, the strict containerization standards that followed in his wake prevent issues during stacking, shipping, and storing, and allow any container to be handled safely at any port in the world, or load onto any rail car with ease. Every bit of the container is standardized, from the dimensions to the way the container’s information is displayed on the end. At most, the difference between any two otherwise identical containers is the number, the paint job, and maybe a few millimeters in one dimension.

Standard as they may be, these containers don’t work for every type of cargo. There are quite a few more types of shipping containers out there that serve different needs. Let’s take a look at some of them, shall we?

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Review: What On Earth Is An Electromagnetic Radiation Tester And Why Would I Need One?

April 7, 2021 by Jenny List 75 Comments

One of the joys of an itinerant existence comes in periodically being reunited with the fruits of various orders that were sent to hackerspaces or friends somewhere along the way. These anonymous parcels from afar hold an assortment of wonders, with the added element of anticipation that comes from forgetting exactly what had been ordered.

So it is with today’s subject, a Mustool MT525 electromagnetic radiation tester. At a cost not far above £10 ($13.70), this was an impulse purchase driven by curiosity; these devices claim to measure both magnetic and electric fields, but what do they really measure? My interest in these matters lies in the direction of radio, but I have never examined such an instrument. Time to subject it to the Hackaday treatment.

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