$20 Fuel Injector Tester

January 16, 2011 by Mike Szczys 39 Comments

[Dino] is an auto mechanic and needed a way to test out fuel injectors. Commercially available tools start well over $100 and go up from there, but he built his own for about $20.

The injectors have a coil in them that needs to be tested. His design calls for a series of 0.008 millisecond pulses to test the coil. He started by setting up a 555 timer to output a one second pulse. This signal is fed into a second 555 chip that outputs the 0.008 pulses and in turn actuates a MOSFET to switch the coil on and off. To use it [Dino] connects to a 12V bench supply and to the injector, using a single button to start the test. See him explain the setup in the video after the break.

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Pin Header Sizing Machine

January 13, 2011 by Mike Szczys 41 Comments

[Ammon Allgaier] built a tool that can break apart pin headers with a high level of precision. In the video after the break he demonstrates the built-in features. They include an adjustable stop to select the number of pins you’d like in each chopped segment. There’s also a small groove in the input side which the plastic frame of the header rides in. Just insert until it is touching the stop, and push down to break the header at the correct location. A couple of springs return the cutting tooth to its resting position, allowing you to make quick work of chipping up a 40-pin blank. This machine will become a nice companion for that automatic wire cutter.

This is great for single headers but we’ve long been on the lookout for a reliable way to snap off double pin headers. Far too often we make mistakes when trying to use two pair of pliers. If you know of a better way, please share your method in the comments.

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Hold, Fast, And Max Features On A Digital Caliper

January 12, 2011 by Mike Szczys 67 Comments

While adding an RJ-11 connector to his digital calipers [BadWolf] slipped, shorting out a pin and accidentally discovered new features. He intended to add a port for reading measurement data electronically, but after the slip-up an ‘H’ appeared on the LCD screen and the measurement was frozen at the same number. At first it seemed like he may have killed the device, but this is actually a hold function. A little bit more playing around and he discovered that a combination of button presses can also enable a fast function which speeds up the rate at which the display changes its reading. There is even a max function that only updates the display if the reading is higher than any previously displayed measurement. These are nice features which he uses by connecting a momentary push switch between two of the output pins, details we gleaned from the annotated video after the break. He doesn’t say which pins work for him, but we’d bet one of them is the ground pin on the port, and the other is one of the two data pins. Do some investigating with your own calipers and let us know what you find in the comments.

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Button Cell Connectors For Breadboarding

January 11, 2011 by Mike Szczys 34 Comments

We’re working on a project that has a battery backup, but we don’t have any more coin cell holders on hand. No problem, we remember seeing a double pin header used for this. But when we tried to shove the CR2032 battery in between the pins it was a no-go. We could swear we’d featured a project that does this but couldn’t find it here at Hackaday. After much searching we came up with the Guerrilla battery holder which is seen on the left. No wonder it wasn’t working, the CR1212 in that picture is a much smaller package. So we figured we’d have to come up with something else, until inspiration struck.

There must be some other way to configure the pin header to work with a fatter cell body. On the right you can see that a diagonal orientation works like a charm. Join us after the break for a couple of close-ups of that connector and our thoughts on using this with a variety of different cells.

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Drill-based Kinect Camera

January 6, 2011 by Mike Szczys 42 Comments

[Brett Graham] and [David Cox] are taking the Kinect out into the world thanks to this handheld hack they call the Drill of Depth. Apparently, the Kinect wants 12V at 1A which is quite easy to provide with a rechargeable power tool like this Ryobi drill. The setup features a 4.3″ touchscreen display, connected to the Gumstix Overo Air that is running Linux. They claim that there’s a “legitimate scientific reason” for building the device but they’re not sharing it yet.

So what would you use this for? We wonder if it would be possible to roll a GPS into the mix, then use post processing from the captured data to recreate the environment in a virtual setting? Imagine if a weekend spent walking around campus and processing the results let you model your University and make it an add-on level for your favorite game. Or perhaps this could be paired with a regular camera to generate high-quality 3D skinning data for Google Earth. That’s what we came up with, what do you think?

Quiet Dust Extractor From Scavenged Materials

January 5, 2011 by Joseph Thibodeau 11 Comments

As with many of the projects covered on hackaday, [bongodrummer]’s Dust Sniper came about because of a lack of effective commercial solutions, in this case to the problem of quiet dust extraction.

Workshops are generally full of dust and noise, both of which take their toll on the human body. This is why safety regulations exist for noisy and dusty workplaces and–as [bongodrummer] rightly points out–we have to take precautions in our own home and community workshops. Hearing protectors, dust masks and safety goggles are integral, but reducing the amount of dust and noise in the fist place is paramount.

Using mostly scavenged materials [bongodrummer] did a quality job building the Dust Sniper–and all for a bill of materials totaling £20. It has an integrated work surface, automatic switches on 2 vacuum lines to sync up with power tools, a cyclonic air filter that prevents clogging the HEPA filter and reducing suction power, inlet and outlet soundproofing, and a plain old power outlet for good measure.

Whether or not you’re interested in building an integrated workbench/extractor system like this one, we recommend you check out the details of the cyclone filter and the sound reducing components. Not only are they an interesting read, but they could be useful to apply in other projects, for example a soldering station with fume hood.

We think it would be really neat to include more cyclones in our projects. Stick around after the break to see [bongodrummer]’s prototype cyclone filter in action.

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Versaloon Can Program Hardware From Several Manufacturers

December 25, 2010 by Mike Szczys 16 Comments

Versaloon is an open source, USB connected project, that centers around an STM32 processor and provides a standard JTAG pinout. Above you see the Nano version which has a 10-pin JTAG connector, but there is also a 20-pin option on the Handy model. Great, another JTAG programmer. Well this can do a bit more than that. With a bit of help from the software it has been turned into a programmer for ten different types of hardware. Obviously this should be able to program anything that works with the JTAG protocol, but the script adapts it to work as an In System (or In Circuit) Programmer too. So far the list of programming targets includes STM32, LPC1000, LPC900, STM8, AR8, MSP430, and a few others.

We had some trouble finding an actual picture of this hardware. If you’ve got one, snap a picture and leave a link to it in the comments along with your thoughts on the device.

[Thanks Geekabit]