It’s A Soldering Iron! It’s A Multimeter! Relax! It’s Both!

November 15, 2024 by Al Williams 22 Comments

Imagine this. A young person comes to you wanting to get started in the electronic hobby. They ask what five things should they buy to get started. Make your list. We’ll wait. We bet we can guess at least two of your items: a multimeter, and a soldering iron. [LearnElectroncsRepair] recently showed us a review of the Zotek Zoyi ZT-N2 which is a soldering iron and a multimeter in one unit. You can watch the video review below.

Honestly, when we heard about this, we didn’t think much of the combination. It doesn’t seem like having your probe get red hot is a feature. However, the probe tip replaces the soldering iron tip, so you are either soldering or measuring, but not both at the same time.

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A Vintage Radiator Core, From Scratch

November 13, 2024 by Jenny List 25 Comments

There are sadly few 1914 Dennis fire engines still on the road, so when the one owned by Imperial College in London needs a spare part, it can not be ordered from the motor factors and must be made from scratch. Happily, [Andy Pugh] is an alumnus with the required metalworking skills, so in the video below we see him tackling the manufacture of flattened brass tubes for its radiator core.

Forming a round tube to a particular shape is done by pulling it through a die whose profile gradually changes from round to the desired shape. We see him make a couple of tries at this, finally succeeding with one carefully designed to have a constant circumference. The use of CNC machining is something that wouldn’t have been available in the Dennis works in the early 20th century, so we can marvel at the skills of the machinists back then who made the original. Here in 2024 he makes a drawing rig with a geared chain drive suitable for larger scale production.

The video is both a fascinating look at tube drawing and a mind-cleansing piece of workshop observation, and we have to say we enjoyed watching it. If [Andy]’s name sounds familiar to you, this might be because this isn’t the first go he’s had at manufacturing vehicle parts.

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Component Tester Teardown

November 10, 2024 by Al Williams 9 Comments

In the modern age, when you hear “component tester” you probably think of one of those cheap microcontroller-based devices that can identify components and provide basic measurements on an LCD screen. However, in the past, these were usually simple circuits that generated an XY scope plot. The trace would allow an experienced operator to identify components and read a few key parameters. [Thomas] tears down an old Hameg device that uses this principle in the video below.

The unit is in a nice enclosure and has a feature that controls the amount of current the unit uses in the excitation signal. It plugs into the wall, and you can connect the component under test with either test leads or a socket. The output, of course, is a pair of BNCs for the scope’s X and Y inputs.

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A light grey background with white and black line drawings of three different bicycles on one page and three different tire levers and three different valve covers for bikes on the other.

A Beautifully Illustrated Guide To Making

November 10, 2024 by Navarre Bartz 12 Comments

If you’ve ever been wondering what you should make next, it can be a daunting task to decide with the firehose of inspiration coming straight from the series of tubes that makeup the World Wide Web. Perhaps a more curated digital catalog of projects would help?

Featuring “1000 Useful Things to Make,” [NODE]’s Make it Yourself is a beautifully-illustrated catalog of open source and DIY projects spanning a number of domains including camping gear, furniture, music, and maker tools. Each image is a link to the original project and there’s a handy icon by each denoting what skills are needed, such as sewing or 3D printing.

If you haven’t seen [NODE]’s work before, he uses line art to illustrate his projects and has given all of these projects the same treatment on the (virtual) page with credits to the original creators in the footnotes. We hope a future edition will include tractors and houses to truly rival the Sears catalog of yore, but it’s hard to complain when we already have so many projects we could choose to build.

Many of the projects may seem familiar, if slightly fancier when illustrated in line art, like the Ploopy headphones, this retro audio player, or the Keybon adaptive macro pad.

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A set of brass safety glasses sit on a marred black workbench. The top and earpiece sections of the frames are in squarish brass plate and have ruler marks on them.

Combination Safety Glasses And Measurement Tool

November 8, 2024 by Navarre Bartz 19 Comments

While rulers and tape measures are ubiquitous, they always seem to disappear when you need them. We know you’d never forget your safety glasses (safety first!), so what if they were also a measuring tool?

Starting by snapping pieces from a folding yardstick, [Simone Giertz] and [Laura Kampf] worked out a rough prototype before letting [Giertz] complete the project in brass. Some initial issues with the weight of the frames were alleviated by switching to a lighter weight plate material and using thinner frames and weight-saving holes near the ear pieces.

Beauty is in the eye of the beholder, so we’ll let somebody else decide whether or not these will be the newest fashion craze. But it’s hard to argue with the timelessness of brass unless you have a copper allergy. We could definitely see a less expensive plastic version catching on in makerspaces for the PPE bin.

Want some other cool wearable gear? How about [Giertz]’s grocery bag hat, an evening gown with servo-driven flowers, or a shirt that reflects heat out the atmospheric window?

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Reviewing The World’s 2nd Smallest Thermal Camera

November 7, 2024 by Al Williams 25 Comments

A thermal camera is a very handy tool to have, and [Learn Electronics Repair] wanted to try out the Thermal Master P2 for electronic repair, especially since it claims to have a 15 X digital zoom and 1.5 degree accuracy. The package proudly states the device is the “World 2nd Smallest Thermal Camera” — when only the second best will do.

The camera is tiny and connects to a PC or directly to a tablet or phone via USB C. However, it did look easier to use on the end of a cable for probing things like a PC motherboard. The focus was fairly long, so you couldn’t get extremely close to components with the camera. The zoom somewhat makes up for that, but of course, as you might expect, zooming in doesn’t give you any additional resolution.

He also compares the output with that of a multimeter he uses that includes an IR camera (added to our holiday gift list). That multimeter/camera combo focuses quite closely, which is handy when picking out a specific component. It also has a macro lens, which can zoom up even more.

We’ve looked at — or, more accurately, through — IR cameras in the past. If you are on a tight budget and you have a 3D printer, you might try this method for thermal imaging, but it doesn’t use the printer the way you probably think.

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Rapid Prototyping PCBs With The Circuit Graver

November 6, 2024 by Dave Rowntree 27 Comments

Walking around the alley at Hackaday Supercon 2024, we noticed an interesting project was getting quite a bit of attention, so we got nearer for a close-up. The ‘Circuit Graver’ by [Zach Fredin] is an unconventional PCB milling machine, utilizing many 3D printed parts, the familiar bed-slinger style Cartesian bot layout and a unique cutting head. The cutting tool, which started life as a tungsten carbide lathe tool, is held on a rotary (‘R’) axis but can also move vertically via a flexure-loaded carriage driven by a 13 kg servo motor.

The stocky flexure took a lot of iteration, as the build logs will show. Despite a wild goose chase attempting to measure the cutting force, a complete machine solution was found by simply making everything stiff enough to prevent the tool from chattering across the surface of the FR4 blank. Controlling and maintaining the rake angle was a critical parameter here. [Zach] actually took an additional step, which we likely wouldn’t have thought of, to have some copper blanks pre-fabricated to the required size and finished with an ENIG coating. It’s definitely a smart move!

To allow the production of PCB-class feature sizes compatible with a traditional PCB router, the cutting tool was sharpened to a much smaller point than would be used in a lathe using a stone. This reduced the point size sufficiently to allow feature sizes down to 4 mils, or at least that’s what initial characterization implied was viable. As you can see from the build logs, [Zach] has achieved a repeatable enough process to allow building a simple circuit using an SMT 74HC595 and some 0402 LEDs to create an SAO for this year’s Supercon badge. Neat stuff!

We see a fair few PCB mills, some 3D printed, and some not. Here’s a nice one that fits in that former category. Milling PCBs is quite a good solution for the rapid prototyping of electronics. Here’s a guide about that.

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