OSHW Model Rocket Kit Embraces The Hexagon

July 27, 2024 by Tom Nardi 19 Comments

If you’ve ever built a model rocket, you’ll know there’s not a whole lot to them. Essentially it’s a cardboard tube, a plastic nosecone, some fins, and a little clip that will keep it riding the launch rail as it accelerates off the pad. Extra points awarded if you add in a parachute, but strictly speaking, even that’s a luxury. Stick an Estes motor in that thing and send it.

But pointing out that lightweight cardboard tubes can be tricky to ship without getting crushed, [Concrete Dog] has come up with HEXA, a clever model rocket kit that uses pre-scored cardstock instead. The immediate advantage is that this allows the rocket to be shipped as flat sheets of material, but as a secondary bonus, once folded into its final shape the rocket has an awesome hexagonal cross section.

As with a traditional kit, both the nosecone and fins are plastic. Except here they’ve been 3D printed in either PLA or PETG depending on their proximity to he hot and fiery area of the rocket. [Concrete Dog] says the printed parts are largely ready to fly as-is, but that some quality time with a piece of sandpaper and a coat of paint could improve the aerodynamics a bit if you were so inclined.

Ready for the best part? [Concrete Dog] has decided to release all of the design files for the rocket under the CERN Open Hardware Licence, meaning you’re free to reproduce and modify the rocket as you see fit. In fact, on July 24th, the HEXA rocket was officially certified as Open Hardware by the Open Source Hardware Association (OSHWA) — a first for a DIY rocket, as far as we can tell.

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A custom LEGO throne for Dune's Baron Harkonnen.

A Throne For LEGO Baron Harkonnen

July 22, 2024 by Kristina Panos 2 Comments

If you’re both a LEGO and a Dune fan, unless you’ve been living in a cave on Mars with your eyes shut and fingers in your ears, you’re probably aware that LEGO released a set for the royal Atreides ornithopter. The blades flap and everything. Anyway, it comes with several minifigures, including one that doesn’t quite fit with the others — a full-length Baron Harkonnen.

Given that, [gorkyver] decided to create a throne for the Baron that he could rise from, just like in the movie, while delivering the iconic line. With no reference materials available other than pausing the movie, [gorkyver] created a throne from scratch in BrickLink Studio, which made it easy to generate both a parts list and step-by-step instructions.

At the heart of this build is an Arduino Nano, which takes input from the momentary push button and starts the show. The Baron slowly rises on a rack and spur gear connected to a stepper motor, and a DF Player Mini runs the audio through a 75 mm speaker.

Rather than just buying a big box store display case off of eBay, [gorkyver] recreated the skeleton in Fusion 360 and used a hairdryer to bend a sheet of PET-G around to enclose it. A couple of sweet adhesive graphics later, and it totally looks like a real set on display. Don’t miss the demo/build video after the break.

Did you hear? The European Space Agency printed some bricks out of meteorite dust, and there might be one on display near you.

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Sealed Packs Of Pokémon Cards Give Up Their Secrets Without Opening Them

July 20, 2024 by Donald Papp 31 Comments

[Ahron Wayne] succeeded in something he’s been trying to accomplish for some time: figuring out what’s inside a sealed Pokémon card packet without opening it. There’s a catch, however. It took buying an X-ray CT scanner off eBay, refurbishing and calibrating it, then putting a load of work into testing and scanning techniques. Then finally combining the data with machine learning in order to make useful decisions. It’s a load of work but [Ahron] succeeded by developing some genuinely novel techniques.

While using an X-ray machine to peek inside a sealed package seems conceptually straightforward, there are in fact all kinds of challenges in actually pulling it off. There’s loads of noise. So much that the resulting images give a human eyeball very little to work with. Luckily, there are also some things that make the job a little easier.

For example, it’s not actually necessary to image an entire card in order to positively identify it. Teasing out the individual features such as a fist, a tentacle, or a symbol are all useful to eliminate possibilities. Interestingly, as a side effect the system can easily spot counterfeit cards; the scans show up completely different.

When we first covered [Ahron]’s fascinating journey of bringing CT scanners back to life, he was able to scan cards but made it clear he wasn’t able to scan sealed packages. We’re delighted that he ultimately succeeded, and also documented the process. Check it out in the video below.

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You Can Build A Little Car That Goes Farther Than You Push It

July 11, 2024 by Lewin Day 25 Comments

Can you build a car that travels farther than you push it? [Tom Stanton] shows us that you can, using a capacitor and some nifty design tricks.

[Tom]’s video shows us the construction of a small 3D printed trike with a curious drivetrain. There’s a simple generator on board, which charges a capacitor when the trike is pushed along the ground. When the trike is let go, however, this generator instead acts as a motor, using energy stored in the capacitor to drive the trike further.

When put to the test by [Tom], both a freewheeling car and the capacitor car are pushed up to a set speed. But the capacitor car goes farther. The trick is simple – the capacitor car can go further because it has more energy. But how?

It’s all because more work is being done to push the capacitor car up to speed. It stores energy in the capacitor while it’s being accelerated by the human pushing it. In contrast, after being pushed, the freewheeling car merely coasts to a stop as it loses kinetic energy. However, the capacitor car has similar kinetic energy plus the energy stored in its capacitor, which it can use to run its motor.

It’s a neat exploration of some basic physics, and useful learning if you’ve ever wondered about the prospects of perpetual motion machines.

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Model Rocket Nails Vertical Landing After Three-Year Effort

July 10, 2024 by Dan Maloney 30 Comments

Model rocketry has always taken cues from what’s happening in the world of full-scale rockets, with amateur rocketeers doing their best to incorporate the technologies and methods into their creations. That’s not always an easy proposition, though, as this three-year effort to nail a SpaceX-style vertical landing aptly shows.

First of all, hats off to high schooler [Aryan Kapoor] from JRD Propulsion for his tenacity with this project. He started in 2021 with none of the basic skills needed to pull off something like this, but it seems like he quickly learned the ropes. His development program was comprehensive, with static test vehicles, a low-altitude hopper, and extensive testing of the key technology: thrust-vector control. His rocket uses two solid-propellant motors stacked on top of each other, one for ascent and one for descent and landing. They both live in a 3D printed gimbal mount with two servos that give the stack plus and minus seven degrees of thrust vectoring in two dimensions, which is controlled by a custom flight computer with a barometric altimeter and an inertial measurement unit. The landing gear is also clever, using rubber bands to absorb landing forces and syringes as dampers.

The video below shows the first successful test flight and landing. Being a low-altitude flight, everything happens very quickly, which probably made programming a challenge. It looked like the landing engine wasn’t going to fire as the rocket came down significantly off-plumb, but when it finally did light up the rocket straightened and nailed the landing. [Aryan] explains the major bump after the first touchdown as caused by the ascent engine failing to eject; the landing gear and the flight controller handled the extra landing mass with aplomb.

All in all, very nice work from [Aryan], and we’re keen to see this one progress.

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A Trip Down Electronic Toy Memory Lane

July 3, 2024 by Al Williams 46 Comments

Like many of us, [MIKROWAVE1] had a lot of electronic toys growing up. In a video you can watch below, he asks the question: “Did electronic toys influence your path?” Certainly, for us, the answer was yes.

The CB “base station” looked familiar although ours was marked “General Electric.” Some of us certainly had things similar to the 150-in-one kit and versions of the REMCO broadcast system. There were many versions of crystal radio kits, although a kit for that always seemed a little like cheating.

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LEGO Bricks: Now Out Of This World

June 27, 2024 by Jenny List 15 Comments

Now the eyes of space explorers are turned once more towards the Moon, there are a whole host of new engineering challenges facing engineers working on lunar missions. One such challenge relates to how any proposed Moon base might be built, and as European Space Agency (ESA) researchers turn their mind to the problem they’ve taken a uniquely European approach. They’ve made some LEGO bricks.

Sadly lunar regolith is in short supply in Europe at the moment, so as a stand-in they’ve ground up a meteorite, mixed the powder with a polymer, and 3D printed their bricks. The LEGO write-up is a little long on frothy writing style and a little short on the science, but it seems that they clutch in exactly the same way as the official bricks from Billund, and can be assembled just as you would a normal set of bricks.

It’s with some regret that we have to concede that Europe’s off-planet outpost won’t be crewed by LEGO people in a base made from LEGO bricks, but we applaud them for doing this as a practical test given the limited supply of starter material. LEGO themselves have snagged some of them to display in a range of their flagship stores, so we hot-footed it down to London to catch some pictures. What we found is a single brick in a glass case, sadly looking very like any other 3D printed brick in a shiny grey medium. It’s probably the most expensive brick in the world though, so we doubt they’ll be available to buy any time soon.

If you’re hungry for more of all things LEGO, we can do no better than suggest a trip to the mother lode, in Billund, Denmark.