New Slicer Enables Horizontal Overhangs Without Support

April 28, 2026 by Zoe Skyforest 12 Comments

There’s a rule of thumb when it comes to FDM printing that overhangs are really only possible to an angle of around 45 degrees or so. If you try to squirt out plastic with nothing supporting it, it just goes everywhere. However, a new slicer hopes to enable printing up to 90-degree overhangs with some creative techniques.

The software that enables this is called WaveOverhangs, and currently exists as a fork of OrcaSlicer. The idea is straightforward enough — using unique toolpathing to create rings of deposited material that fasten to those laid down before them in the same layer. Thus as the printer lays down a layer into bare space, the deposited plastic is, ideally, able to fix on to the supported edge. As the next ring is laid down, it grabs on to the cooled ring laid down before it, and so on. The idea is inspired by wave propagation, hence the name. You can see a demonstration of the software in the video below by [Cocoanix 3D Printing].

It’s still a very new technique. The slicer has a whole bunch of knobs to turn and two different algorithms. Get the settings just right and you can print horizontal overhangs successfully. There aren’t exactly presets yet, this is something to explore with trial and error. If you test it out, don’t forget to upload your results to the Community Gallery so the developers can see what works and what doesn’t.

We’ve explored how smart slicers can do amazing things before, too, particularly when it comes to things like bridging.

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3D Print This Retro Desktop Case

April 25, 2026 by Zoe Skyforest 9 Comments

Once upon a time, not every computer lived in a vertical “tower” case. Many decades back a horizontal arrangement was a popular choice, sometimes just referred to as the “desktop” style. [PuTaTuo] is helping to bring it back, with this amazing 3D printed case design.

The case is designed to suit mini-ITX motherboards, while supporting standard ATX-size power supplies. The printed components are all designed to measure less than 220 mm in any dimension to ensure they can easily be produced on smaller printers. The case has a 3.5″ drive bay cutout up front, which you can use for the front panel I/O or a floppy drive if you’re super-retro like that. The front panel is otherwise relatively simple, with buttons for power and reset as well as power and SSD status LEDs.

Assembly is via M3 hardware and heat set inserts. If you’d like to print your own, you can grab the files from Thingiverse or Printables depending on your taste.

We’ve featured some great 3D printed cases over the years, like this colorful build that focuses on ease of access and servicing. The cool thing about designing your own case is you can optimize it to suit your own desires, and customize it to look as cool as you need it to be.

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How I 3D Printed My Own Lego-Compatible Train Bridges

March 16, 2026 by Zoe Skyforest 38 Comments

Lego train sets have been available for decades, now. The Danish manufacturer long ago realized the magic of combining its building block sets with motors and plastic rails to create real working railways for children and adults to enjoy. Over the years, Lego has innovated through several generations of trains, from classic metal-rail systems to the more modern IR and later Bluetooth-controlled versions. The only thing largely missing over all that time, though…? A bridge!

Yes, Lego has largely neglected to build any bridges for its mainstream train lineup. There are aftermarket solutions, and innovative hacks invented by the community, all with their own limitations and drawbacks. This glaring oversight, though, seemed like a perfect opportunity to me. It was time to fire up the 3D printer and churn out a fully-realized Lego rail bridge of my very own.

Bridges Are Hard

I’ve experimented with building Lego rail bridges before, using standard track and household objects like cardboard, books, and beer. Unfortunately, it can be very difficult to support the track evenly at the joints which occur every 150mm, and derailments are common. Credit: author

There’s actually a good reason Lego bridges aren’t a big thing in the company’s own product lineup, beyond a few obscure historical parts. This is probably because they aren’t very practical. Lego locomotives are not particularly strong haulers, nor do they have excellent grip on the rails, and this makes them very poor at climbing even mild grades. Any official Lego bridge would have to be very long with a shallow slope just to allow a train to climb high enough to clear a locomotive on a track below. This would end up being an expensive set that would probably prove unpopular with the casual Lego train builder, even if the diehard enthusiasts loved it.

There are third-party options available out there. However, most rely on standard Lego track pieces and merely combine them with supports that hold them up at height. This can work in some cases, but it can be very difficult to do cool things like passing a Lego train under a bridge, for example. It can be hard to gain enough height, and the short length of Lego track pieces makes it hard to squeeze a locomotive between supports. Continue reading “How I 3D Printed My Own Lego-Compatible Train Bridges” →

3D Printed Jack Mixes Two Filaments For Great Performance

February 17, 2026 by Zoe Skyforest 12 Comments

If you’re looking to jack up your car and you don’t have anything on hand, your 3D printer might not be the first tool you look towards. With that said, [Alan Reiner] had great success with a simple idea to create a surprisingly capable scissor jack with a multi-material print.

The design will look familiar if you’ve ever pulled the standard jack out of the back of your car. However, this one isn’t made fully out of steel. It relies on an M6 bolt and a rivet nut, but everything else is pure plastic. In this scissor jack design, rigid PETG arms are held in a scissor jack shape with a flexible TPU outer layer. Combined with the screw mechanism, it’s capable of delivering up to 400 pounds of force without failing. It’s an impressive figure for something made out of 80 grams of plastic. The idea came about because of [Alan’s] recent build of a RatRig VCore4 printer, which has independent dual extruders. This allowed the creation of single prints with both rigid and flexible filaments included.

[Alan] did test the jack by lifting up his vehicle, which it kind of achieved. The biggest problem was the short stroke length, which meant it could only raise the back of the car by a couple inches. Printing a larger version could make it a lot more practical for actual use… if you’re willing to trust a 3D-printed device in such use.

Files are on Printables if you wish to make your own. It’s worth paying attention to the warning upfront that [Alan] provides—”THIS CAN CREATE A LOT OF FORCE (400+ lbs!), WHICH MEANS IT CAN STORE A LOT OF ENERGY THAT MIGHT BE RELEASED SUDDENLY. Please be cautious using 3d-printed objects for high loads and wear appropriate safety equipment!”

Funnily enough, we’ve featured 3D printed jacks before, all the way back in 2015! Video after the break.

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3D Printed PC Case Focuses On Ease Of Access

December 26, 2025 by Zoe Skyforest 24 Comments

There are all kinds of fun, glowing PC cases on the market these days. However, if you want something that focuses on serviceability over flash while still looking stylish, you might like the Makeyo MK01. It’s a PC case that you can print yourself, and [Marst_art] has published a video on what it’s like to whip one up at home.

The MK01 is assembled from lots of smaller parts, so the components can be made on any 3D printer that has a print area of 210 x 210 mm or more. All the outer panels are affixed to the main chassis with magnets, which makes servicing easy. You can just pop off panels when you need to get inside without undoing any fasteners or clips.

Plus, the cool thing about the MK01 is that since you’re printing it yourself, you can easily make whatever mods you like prior to printing it out. [Marst_art] notes that he threw in a USB-C port to the front panel for easy access, and a few internal mounts for 2.5″ SSDs. He also made some mods to the power switch assembly. It also bears noting—you get to choose your own color scheme when you make one of these. This level of customization is something you simply don’t get when you buy off the shelf!

[Marst_art]’s video is a useful guide if you’re planning to undertake such a build yourself. It outlines what it’s like to actually print one of these things on a consumer printer, and how the settings will influence the final look and feel. It’s worth noting that you’ll probably want to print this in ABS or another filament that can handle high heat, unless you’re building a very cool running machine.

It’s not just a great looking case, it’s a highly functional one, too. Files are available on Printables if you’d like to make your own. We’ve featured other printed cases before, too.

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Make Your Own Tires For RC Cars

December 16, 2025 by Zoe Skyforest 15 Comments

You can buy a wide range of RC car tires off the shelf. Still, sometimes it can be hard to find exactly what you’re looking for, particularly if you want weird sizes, strange treads, or something that is very specifically scale-accurate. In any of these cases, you might like to make your own tires. [Build It Better] shows us how to do just that!

Making your own tires is fairly straightforward once you know how. You start out by producing a 3D model of your desired tire. You then create a two-piece negative mold of the tire, which can then be printed out on a 3D printer; [Build It Better] provides several designs online. From there, it’s simply a matter of filling the tire molds with silicone rubber, degassing, and waiting for them to set. All you have to do then is demold the parts, do a little trimming and post-processing, and you’ve got a fresh set of boots for your favorite RC machine.

[Build It Better] does a great job of demonstrating the process, including the basic steps required to get satisfactory results. We’ve featured some other great molding tutorials before, too. Video after the break.

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Necroprinting Isn’t As Bad As It Sounds

December 1, 2025 by Zoe Skyforest 18 Comments

A mosquito has a very finely tuned proboscis that is excellent at slipping through your skin to suck out the blood beneath. Researchers at McGill University recently figured that the same biological structure could also prove useful in another was—as a fine and precise nozzle for 3D printing (via Tom’s Hardware).

Small prints made with the mosquito proboscis nozzle. Credit: research paper

To achieve this feat, the research team harvested the proboscis from a female mosquito, as only the female of the species sucks blood in this timeline. The mosquito’s proboscis was chosen over other similar biological structures, like insect stingers and snake fangs. It was prized for its tiny size, with an inside diameter of just 20 micrometers—which outdoes just about any man-made nozzle out there. It’s also surprisingly strong, able to resist up to 60 kPa of pressure from the fluid squirted through it.

Of course, you can’t just grab a mosquito and stick it on your 3D printer. It takes very fine work to remove the proboscis and turn it into a functional nozzle; it also requires the use of 3D printed scaffolding to give the structure additional strength. The nozzle is apparently used with bio-inks, rather than molten plastic, and proved capable of printing some basic 3D structures in testing.

Amusingly, the process has been termed 3D necroprinting, we suspect both because it uses a dead organism and because it sounds cool on the Internet. We’ve created a necroprinting tag, just in case, but we’re not holding our breath for this to become the next big thing. At 20 um, more likely the next small thing.

Further details are available in the research paper. We’ve actually featured quite a few mosquito hacks over the years. Video after the break.

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