3D Printer Eliminates The Printer Bed

December 10, 2024 by Bryan Cockfield 28 Comments

Anyone who has operated a 3D printer before, especially those new to using these specialized tools, has likely had problems with the print bed. The bed might not always be the correct temperature leading to problems with adhesion of the print, it could be uncalibrated or dirty or cause any number of other issues that ultimately lead to a failed print. Most of us work these problems out through trial and error and eventually get settled in, but this novel 3D printer instead removes the bed itself and prints on whatever surface happens to be nearby.

The printer is the product of [Daniel Campos Zamora] at the University of Washington and is called MobiPrint. It uses a fairly standard, commercially available 3D printer head but attaches it to the base of a modified robotic vacuum cleaner. The vacuum cleaner is modified with open-source software that allows it to map its environment without the need for the manufacturer’s cloud services, which in turn lets the 3D printer print on whichever surface the robot finds in its travels. The goal isn’t necessarily to eliminate printer bed problems; a robot with this capability could have many more applications in the realm of accessibility or even, in the future, printing while on the move.

There were a few surprising discoveries along the way which were mentioned in an IEEE Spectrum article, as [Campos Zamora] found while testing various household surfaces that carpet is surprisingly good at adhering to these prints and almost can’t be unstuck from the prints made on it. There are a few other 3D printers out there that we’ve seen that are incredibly mobile, but none that allow interacting with their environment in quite this way.

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Do 3D Printers Dream Of LEGO Sheep?

December 9, 2024 by Heidi Ulrich 21 Comments

Imagine the power to clone your favorite LEGO piece—not just any piece, but let’s say, one that costs €50 second-hand. [Balazs] from RacingBrick posed this exact question: can a 3D scanner recreate LEGO pieces at home? Armed with Creality’s CR-Scan Otter, he set out to duplicate a humble DUPLO sheep and, of course, tackle the holy grail of LEGO collectibles: the rare LEGO goat.

The CR-Scan Otter is a neat gadget for hobbyists, capable of capturing objects as small as a LEGO piece. While the scanner proved adept with larger, blocky pieces, reflective LEGO plastic posed challenges, requiring multiple scans for detailed accuracy. With clever use of 3D printed tracking points, even the elusive goat came to life—albeit with imperfections. The process highlighted both the potential and the limitations of replicating tiny, complex shapes. From multi-colored DUPLO sheep to metallic green dinosaur jaws, [Balazs]’s experiments show how scanners can fuel customization for non-commercial purposes.

For those itching to enhance or replace their builds, this project is inspiring but practical advice remains: cloning LEGO pieces with a scanner is fun but far from plug-and-play. Check out [Balazs]’s exploration below for the full geeky details and inspiration.

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Open Source, Forced Innovation, And Making Good Products

November 23, 2024 by Elliot Williams 46 Comments

The open-source hardware business landscape is no doubt a tough one, but is it actually tougher than for closed-source hardware? That question has been on our minds since the announcement that the latest 3D printer design from former open-source hardware stalwarts Prusa Research seems like it’s not going to come with design files.

Ironically, the new Core One is exactly the printer that enthusiasts have been begging Prusa to make for the last five years or more. Since seeing hacker printers like the Voron and even crazy machines like The 100 whip out prints at incredible speed, the decade-old fundamental design of Prusa’s i3 series looks like a slow and dated, if reliable, workhorse. “Bed slinger” has become a bit of a pejorative for this printer architecture in some parts of the 3DP community. So it’s sweet to see Prusa come out with the printer that everyone wants them to make, only it comes with the bitter pill of their first truly closed-source design.

Is the act of not sharing the design files going to save them? Is it even going to matter? We would argue that it’s entirely irrelevant. We don’t have a Core One in our hands, but we can’t imagine that there is anything super secret going on inside that couldn’t be reverse engineered by any other 3DP company within a week or so. If anything, they’re playing catch up with other similar designs. So why not play to one of their greatest strengths – the engaged crowd of hackers who would most benefit from having the design files?

Of course, Prusa’s decision to not release the design files doesn’t mean that they’re turning their backs on the community. They are also going to offer an upgrade package to turn your current i3 MK4 printer into the new Core One, which is about as hacker-friendly a move as is possible. They still offer kit versions of the printers at a discount, and they continue to support their open-source slicer software.

But this one aspect, the move away from radical openness, still strikes us as bittersweet. We don’t have access to their books, of course, but we can’t imagine that not providing the design files gains them much, and it will certainly damage them a little in the eyes of their most devoted fans. We hope the Core One does well, but we also hope that people don’t draw the wrong lesson from this – that it does well because it went closed source. If we could run the experiment both ways, we’d put our money on it doing even better if they released the design files.

[James] and his Lemontron portable 3D printer

If Life Gives You Lemons, Build This Lemontron

November 20, 2024 by Heidi Ulrich 11 Comments

What if your 3D printer could fit in a box of filament but still rival the build plate size of heavyweights? Enter the Lemontron, a free and open source portable printer making waves in the maker community for its compact form factor and budget-friendly price. Watch [James]’ video on his build story here. Built around the Positron drive—a unique mechanism introduced by [Kralyn] in 2022—the Lemontron is the latest evolution of this innovative design. Although Kralyn mysteriously disappeared, their work inspired other projects like the Positron JourneyMaker and this Lemontron.

The Lemontron started as a unibody chassis mod for the JourneyMaker but grew into a complete redesign, cutting costs in half without sacrificing performance. By eliminating expensive CNC parts, it’s entirely made from off-the-shelf components, bringing the build cost to just $413. Compare that to $800 for the JourneyMaker and $699 for the Positron v3.2 kit.

Recent video updates show the Lemontron in action, printing impressively large and complex models. It tackled a marble run with 80-degree unsupported overhangs and a ‘comically large’ Benchy, proving its capability. Its compact design, paired with robust performance, is an exciting alternative for tinkerers seeking quality on a budget.

The Lemontron is in its final development stages, with frequent updates dropping on its YouTube channel. If you’re in the market for a more “traditional” mini-printer, check out this cool suitcase model from 2014.

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White pieces on a teal and white chess board. The line of pawns shows three segmented queens in the foreground, one piece being pressed by a man's hand from above in a state between queen and pawn, and the remainder of the pawns in the background in the pawn state.

Transforming Pawn Changes The Game

November 2, 2024 by Navarre Bartz 14 Comments

3D printing has allowed the hobbyist to turn out all sorts of interesting chess sets with either intricate details or things that are too specialized to warrant a full scale injection molded production run. Now, the magic of 3D printing has allowed [Works By Design] to change the game by making pawns that can automatically transform themselves into queens.

Inspired by a CGI transforming chess piece designed by [Polyfjord], [Works By Design] wanted to make a pawn that could transform itself exist in the real world. What started as a chonky setup with multiple springs and a manually-actuated mechanism eventually was whittled down to a single spring, some pins, and four magnets as vitamins for the 3D printed piece.

We always love getting a peek into the trial-and-error process of a project, especially for something with such a slick-looking final product. Paired with a special chess board with steel in the ends, the magnets in the base activate the transformation sequence when they reach the opposite end.

After you print your own, how about playing chess against the printer? We’d love to see a version machined from metal too.

Thanks to [DjBiohazard] on Discord for the tip!

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A Neat Trick To 3D Print With Fewer Warping Issues

November 1, 2024 by Lewin Day 25 Comments

Warping! It messes up your 3D printed parts, turning them into a useless, dimensionally-inaccurate mess. You can design your parts around it, or try and improve your printer in various ways. Or, you can check out some of the neat tricks [Jan] has to tackle it.

The basic concept is a particularly valuable one. [Jan] notes that ABS and PLA are relatively compatible. In turn, he found that printing ABS parts on top of a thin layer of PLA has proven a great way to improve bed adhesion and reduce warping. He’s extended this technique further to other material combinations, too. The trick is to find two materials that adhere well to each other, where one is better at adhering to typical print beds. Thus, one can be used to help stick the other to the print bed. [Jan] also explains how to implement these techniques with custom G-Code and manual filament changes.

We’ve been discussing the issue of warping prints quite often of late. It’s a common problem we all face at one time or another! Video after the break.

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3D Printer Swaps Build Plates To Automate Print Jobs

September 30, 2024 by Donald Papp 17 Comments

[Andre Me] has long-standing interest in automating 3D print jobs, and his latest project is automating build plate changes on the Bambu A1 Mini.

Here’s how it works: each build plate gets a sort of “shoe” affixed to it, with which attachments on the printer itself physically interact when loading new plates and removing filled ones.

When a print job is finished, custom G-code causes an attachment on the printer to wedge itself under the build plate and peel it off until it is freed from the magnetic bed, after which the finished plate can be pushed towards the front. A stack of fresh build plates is behind the printer, and the printer slips a new one from the bottom when needed. Again, since the printer’s bed is magnetic, all one has to do is get the new plate to reliably line up and the magnetic attraction does the rest.

Some methods of automating print jobs rely on ejecting the finished parts and others swap the print beds. [Andre]’s is the latter type and we do really like how few moving parts are involved, although the resulting system has the drawback of requiring considerably more table space than just the printer itself. Still, it’s not at all a bad trade-off.

Watch it in action in the two videos embedded below. The first shows a time-lapse of loading and ejecting over 100 build plates in a row, and the second shows the whole system in action printing bowls in different colors. Continue reading “3D Printer Swaps Build Plates To Automate Print Jobs” →