Massive 3D-Printed Ridable Tank Boggles The Mind

Anyone who has used an FDM 3D printer knows just how long the process can take, especially when you really start filling up the available print volume. Apparently [Ivan Miranda] has absolutely zero fear of insanely long print times, and is in the process of building a massive ridable tank (YouTube playlist of the whole build) that is almost completely 3D printed.

[Ivan] is no stranger to large prints, but this tank is on a different level altogether. The chassis, which is reinforced with aluminium and steel square tubing, took around 1200 hours to print and each of the wheels took 6 days! The rolling chassis with wheels and track weighs close to a 100 kg.  Having built a few smaller 3D printed tracked vehicles before, [Ivan] used a lot of that knowledge to design the latest monster.

Connecting the tracked section together has always proven challenging for [Ivan]. This time he used plastic fish tape (wire puller) for the pins, and blocked off the end holes with screws. The bogies (wheel sets) are also interesting, with 3D printed springs that sit parallel to the ground. Almost all the parts are printed in PLA, which can be quite brittle, so it would be interesting to see how it holds up.

[Ivan] has been working on this project since the start of 2019, and we can’t wait to see it completed. We’ve featured his signature red prints a few times, including a RC car that drives on the ceiling and a water jet drive. If you’re keen to build your own tank on the opposite side of the size spectrum, check out this tiny tank for your crawl space. Watch [Ivan] finish the rolling chassis after the break. Continue reading “Massive 3D-Printed Ridable Tank Boggles The Mind”

There’s More To The 3D Print Than The Eye Can See

If you thought CADing designs for 3D printing was hard enough, wait until you hear about this .stl trick.

[Angus] of Maker’s Muse recently demoed a method for creating hidden geometries in .stl files that are only revealed during the slicing process before a 3D print. (Video, embedded below.) The process involves creating geometries with a thickness smaller than the size of the 3D printer’s nozzle that still appear to be solid in a .stl editor, but will not be rendered by a FDM slicer.

Most 3D printers have 0.4 mm thickness nozzle, so creating geometries with a wall thinner than this value will result in the effect that you’re looking for. Some possible uses for this trick are to create easter eggs or even to mess with other 3D printing enthusiasts. Of course, [Angus] recommends not to use this “deception for criminal or malicious intent” and I’d have to agree.

There’s a few other tricks that he reveals as well, including a way to create a body that’s actually a thin shell but appears to be solid: great for making unprintable letters that reveal hidden messages.

Nevertheless, it’s a cool trick and maybe one of those “features not bugs” in the slicer software.

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This Micro Deltesian Is Easy For Children To Use

[Ekaggrat Singh Kalsi] submits this interesting printer he built for his daughter to use. He admits that the project started simply out of curiosity about the strange deltesian movement. In this configuration, the X and Z-axis are a delta mechanism while the Y-axis is a regular Cartesian bed on rails. There’s not a load of advantages to this movement, but it is really neat.

Eventually, he had a hammer in search of a nail and decided to make the printer easy enough for his daughter to use. To this end, he added a few kid-friendly modifications. The unheated bed is removable and snaps in and out of place with magnets. Considerable attention was paid to the filament loading and unloading to make it easy for small hands to perform the process. This was accomplished through a lever based latch mechanism.

As you can see in the video after the break, the project was a success, and his daughter is growing up with access to her very own 3D printer. If you’re curious abou the classic delta robot, check out this golf ball sorter.

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E3D Tool Changer Partially Reviewed

[Design Prototype Test] got a box in the mail. Inside? An E3D “tool changer and motion system.” Superficially, it looks like a 3D printer, but it is touted as a machine that can mount several different kinds of tools, including a 3D print head. In the video below, you can see the assembly of the heavy-looking machine.

In a world in which a cheap 3D printer costs way under $200, this machine is much sturdier and costs about $3,000 with all the pieces. [Design Prototype Test] is a bit put out by the price, but you have to wonder if they aren’t trying to allow for an eventual CNC head for which the extra-sturdy build could be an advantage. However, the use of motion belts makes that seem like a long shot.

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Magnets Make This Panda Move

A single board computer on a desk is fine for quick demos but for taking it into the wild (or even the rest of the house) you’re going to want a little more safety from debris, ESD, and drops. As SBCs get more useful this becomes an increasingly relevant problem to solve, plus a slick enclosure can be the difference between a nice benchtop hack and something that looks ready to sell as a product. [Chris] (as ProjectSBC) has been working on a series of adaptable cases called the MagClick Case System for the LattePanda Alpha SBC which are definitely worth a look.

The LattePanda Alpha isn’t a run-of-the-mill SBC; it’s essentially the mainboard from a low power ultrabook and contains up to an Intel Core M series processor, 8GB RAM, and 64GB of eMMC. Not to mention an onboard Atmega32u4, WiFi, Gigabit Ethernet, and more. It has more than enough horsepower to be used as an everyday desktop computer or even a light gaming system if you break PCIe out of one the m.2 card slots. But [Chris] realized that such adaptability was becoming a pain as he had to move it from case-to-case as his use needs changed. Thus the MagClick Case System was born.

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Hackaday Links: August 25, 2019

Doesn’t the Z-axis on 3D-printers seem a little – underused? I mean, all it does is creep up a fraction of a millimeter as the printer works through each slice. It would be nice if it could work with the other two axes and actually do something interesting. Which is exactly what’s happening in the nonplanar 3D-printing methods being explored at the University of Hamburg. Printing proceeds normally up until the end, when some modifications to Slic3r allow smooth toolpaths to fill in the stairsteps and produce a smooth(er) finish. It obviously won’t work for all prints or printers, but it’s nice to see the Z-axis finally pulling its weight.

If you want to know how something breaks, best to talk to someone who looks inside broken stuff for a living. [Roger Cicala] from LensRentals.com spends a lot of time doing just that, and he has come to some interesting conclusions about how electronics gear breaks. For his money, the prime culprit in camera and lens breakdowns is side-mounted buttons and jacks. The reason why is obvious once you think about it: components mounted perpendicular to the force needed to operate them are subject to a torque. That’s a problem when the only thing holding the component to the board is a few SMD solder pads. He covers some other interesting failure modes, too, and the whole article is worth a read to learn how not to design a robust product.

In the seemingly neverending quest to build the world’s worst Bitcoin mining rig, behold the 8BitCoin. It uses the 6502 processor in an Apple ][ to perform the necessary hashes, and it took a bit of doing to port the 32-bit SHA256 routines to an 8-bit platform. But therein lies the hack. But what about performance? Something something heat death of the universe…

Contributing Editor [Tom Nardi] dropped a tip about a new online magazine for people like us. Dubbed Paged Out!, the online quarterly ‘zine is a collection of contributed stories from hackers, programmers, retrocomputing buffs, and pretty much anyone with something to say. Each article is one page and is formatted however the author wants to, which leads to some interesting layouts. You can check out the current issue here; they’re still looking for a bunch of articles for the next issue, so maybe consider writing up something for them – after you put it on Hackaday.io, of course.

Tipline stalwart [Qes] let us know about an interesting development in semiconductor manufacturing. Rather than concentrating on making transistors smaller, a team at Tufts University is making transistors from threads. Not threads of silicon, or quantum threads, or threads as a metaphor for something small and high-tech. Actual threads, like for sewing. Of course, there’s plenty more involved, like carbon nanotubes — hey, it was either that or graphene, right? — gold wires, and something called an ionogel that holds the whole thing together in a blob of electrolyte. The idea is to remove all rigid components and make truly flexible circuits. The possibilities for wearable sensors could be endless.

And finally, here’s a neat design for an ergonomic utility knife. It’s from our friend [Eric Strebel], an industrial designer who has been teaching us all a lot about his field through his YouTube channel. This knife is a minimalist affair, designed for those times when you need more than an X-Acto but a full utility knife is prohibitively bulky. [Eric’s] design is a simple 3D-printed clamshell that holds a standard utility knife blade firmly while providing good grip thanks to thoughtfully positioned finger depressions. We always get a kick out of watching [Eric] design little widgets like these; there’s a lot to learn from watching his design process.

Thanks to [JRD] and [mgsouth] for tips.

Add A Microscope To Your 3D Printer

There are many ways to keep an eye on your 3D printer as it churns out the layers of your print. Most of us take a peek every now and then to ensure we’re not making plastic vermicelli, and some of us will go further with a Raspberry Pi camera or similar. [Uri Shaked] has taken this a step further, by adding a USB microscope on a custom bracket next to the hot end of his Creality Ender 3.

The bracket is not in itself anything other than a run-of-the-mill piece of 3D printing, but the interest comes in what can be done with it. The Ender 3 has a resolution of 12.5μm on X/Y axes, and 2.5μm on Z axes, meaning that the ‘scope can be positioned to within a hair’s-breadth of any minute object. Of course this achieves the primary aim of examining the integrity of 3D prints, but it also allows any object to be tracked or scanned with the microscope.

For example while examining a basil leaf, [Uri] noticed a tiny insect on its surface and was able to follow it with some hastily entered G-code. Better still, he took a video of the chase, which you can see below the break. From automated PCB quality control to artistic endeavours, we’re absolutely fascinated by the possibilities of a low-cost robotic microscope platform.

[Uri] is a perennial among Hackaday-featured projects, and has produced some excellent work over the years. Most recently we followed him through the production of an event badge.

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