3D Printing Support Gets Down To Tacks

If you use supports for FDM 3D printing, you might find that some designs are more amenable than others to automatically-generated supports. [Slant 3D] , for example, shows a cool-looking eagle with a downward-curved beak that comes to a point. Using traditional supports would allow the print to succeed, but didn’t allow the beak to form correctly. To combat this, he uses something called a “thumbtack” in the design. There are several flavors, as you can see in the video below, and it widens out the small part yet has a tiny contact with the actual part so you can easily remove it.

One of the thumbtacks looks more like a Hersey’s kiss to us. It makes sense. The point can touch the part to support and the fat base gives a nice target for the automatic support feature in your slicer to grab. There’s also a spherical base so you can rotate to odd angles. The final thumbtack looks like an alien spacecraft and provides multiple contact points.

Continue reading “3D Printing Support Gets Down To Tacks”

Brass Hardware Makes For Pretty Potentiometer Knobs

Knobs and switches can make or break the aesthetic and tactile appeal of a project. Fine hi-fi hardware goes hard on these details, while cheap knock-off guitar pedals often go the other way. If you’re looking for a unique, cheap, and compelling solution for potentiometer knobs, you might like to consider using converted brass hardware for the job.

Gorgeous, no?

The idea comes from [Kevin Jordan], who realized that some simple 3D printed parts would enable him to repurpose brass hardware for use with common split-shaft potentiometers. He grabbed a bunch of brass flare caps intended for use with gas piping, and got to work.

The result is the simple 3D printed cap converter. It has a threaded outer portion, which screws neatly inside a brass flare cap. Inside, it features a hole to mate to the potentiometer shaft. While this could be done with a spline, it also works with a simple hole since the plastic is soft enough to simply push the potentiometer shaft into.

The flare caps look great when pressed into service as knobs. [Kevin] uses them on a tennis racket guitar he built, and the brass knobs beautifully set off against the natural wood finishes of the build. If you’re looking for some unique adornments for your own projects, you might like to experiment with this concept yourself! Alternatively, you can try making your own knobs from scratch.

Continue reading “Brass Hardware Makes For Pretty Potentiometer Knobs”

You Can Help Build A Resin Printer Review Database

Picking the best resin (SLA) printer is not an easy task. Every large and small 3D printer manufacturer offers a range of models covering many features that are backed by an equally extensive range of customer support. Although review sites and user feedback on forums can help with making a decision, especially for beginners it can feel like just a wild guess. Even for advanced users, it is a chore to stay on top of all the goings-on within the world of resin printers. This is why [VOG] (VOGMan, formerly VegOilGuy) has started a resin printer review site that asks for feedback from the community.

In the video, [VOG] explains the goal behind the data gathering, how to use the form to submit experiences with a specific resin printer, as well as any communications with the customer support behind these printers. Ultimately this should result in a pretty solid, community-sourced data set that can be used to figure out trends, pin-point issues with specific printers and make statements about which printer manufacturer offers the best customer support.

Continue reading “You Can Help Build A Resin Printer Review Database”

Smiling ad family with 3D printer

Ask Hackaday: Do Kids Need 3D Printers?

Mattel holds a fond place in most people’s hearts as they made many of the toys we played with as kids. You might remember the Thingmaker, which was essentially an Easy Bake Oven with some goop and molds that let you make rubbery creatures. But back in 2016, Mattel had an aborted attempt to bring 3D printing to kids under the Thingmaker label. You can see a promo video of the device below. You might not have seen one in real life, though. The product was delayed and eventually canceled. Even so, we frequently see press releases for “kids printers” and we’ve been wondering, should this be a thing? Continue reading “Ask Hackaday: Do Kids Need 3D Printers?”

Wear Your Fave Cassette Tapes As A Necklace With This 3D Printed Adapter

While packing merch for a recent gig, I realised I had the opportunity to do something a little fun. I’d released an album on tape, and spent a little extra to ensure the cassette itself was a thing of beauty. It deserved to be seen, rather than hidden away in a case on a shelf. I wanted to turn this piece of musical media into a necklace.

Of course, cassette tapes aren’t meant to be used in this way. Simply throwing a chain through the cassette would lead to tape reeling out everywhere. Thus, I fired up some CAD software and engineered a solution to do the job! Here’s how I built an adapter to turn any cassette tape into a cool necklace.

Find the design on Thingiverse, and more details below!

Continue reading “Wear Your Fave Cassette Tapes As A Necklace With This 3D Printed Adapter”

PSA: Watch Out For White Filament

We all know that using 3D printing filament with exotic filament that has metal or carbon fibers in it will tend to wear standard nozzles. That’s why many people who work with filaments like that use something other than conventional brass nozzles like hardened steel. There are even nozzles that have a ruby or diamond surfaces to prevent wear. However, [Slant 3D] asserts something we didn’t know: white filament may be wearing your nozzle, too. You can see his argument in the video below.

The reason? According to Slant 3D, the problem is the colorant added to make it white: titanium dioxide. Unlike some colorants, the titanium dioxide colorant has a large grain size. The video claims that the hard titanium material has a particle size of about 200 nm, which is much larger than, say, carbon black, which is about 20 times smaller.

Continue reading “PSA: Watch Out For White Filament”

Designing To Remove Supports

If you want to 3D print arbitrary shapes with an FDM printer, you often find you need supports. If you have dissolvable support material, that might not be a big issue, but if you use the same material for support as you print in, removing it can be difficult, depending on the location of the support and your slicer. At the very least, it is going to require more time and filament to print and at least some post-processing. [Slant 3D] asserts that you can always redesign the part using chamfers and fillets to avoid needing support to start with. Watch the video, below.

Of course, sometimes you just need to flip the part around. For example, the part in question — which is just an example — could just be rotated to avoid support, but that isn’t the point, of course. A fillet, however, still might need support, so you wind up having to do a double fillet to really avoid support.

Continue reading “Designing To Remove Supports”