3d printing

844 Articles

STEM Award Goes To Accessible 3D Printing Project

June 10, 2022 by 7 Comments

When you are a 15-year old and you see a disabled student drop the contents of their lunch tray while walking to a table, what do you do? If you are [Adaline Hamlin], you design a 3D printed attachment for the trays to stop it from happening again.

The work was part of “Genius Hour” where [Hamlin’s] teacher encouraged students to find things that could be created to benefit others. An initial prototype used straws to form stops to fit plates, cups, and whatever else fit on the tray. [Zach Lance], a senior at the school’s 3D printing club, helped produce the actual 3D printed pieces.

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Injekto Injection Machine Reaches 2.0

June 8, 2022 by 22 Comments

Last time we looked in on Injekto — a homemade plastic injection machine — it was at version 1.0. A recent video from the team that you can see below shows version 2 which is much improved and can work with 3D printed molds. Injection molding takes a lot of pressure and the machine certainly looks stout with lots of machined aluminum.

If you want to skip the build process, you can skip up to around the 9-minute mark. That’s where they show a machined mold and a 3D printed mold being used with the machine.

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The World’s Most Expensive 3D Printers

June 7, 2022 by 9 Comments

How much would you pay for a 3D printer? Granted, when we started a decent printer might run over $1,000 but the cost has come way down. Unless of course, you go pro. We were disappointed that this [All3DP] post didn’t include prices, but we noticed a trend: if your 3D printer has stairs, it is probably a big purchase. According to the tag line on the post, the printers are all north of $500,000.

Expensive printers usually have unique technology, higher degrees of automation, large capacity or some combination of that, and a few other factors. At least two of the printers mentioned had stairs to reach the top parts of the machine. And the Black Buffalo — a cement printer — uses a gantry that looks like it is part of a light show at a concert. It is scalable, but apparently can go up to three stories tall!

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3D Printing With Sound, Directly

June 2, 2022 by 16 Comments

Canadian researchers at Concordia University want to change how you do 3D printing. Instead of using light or thermal mechanisms, they propose using ultrasound-activated sonochemical reactions. Sounds wild? You can see a video about it below, or read the paper in Nature.

The idea is that sound causes bubbles of cavitation. This requires a focused ultrasonic beam which means you can actually print through items that are transparent to ultrasonic energy. Wherever the cavitation bubbles form, liquid polymer turns solid.

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Saving Birds With 3D Printed Boats

May 31, 2022 by 22 Comments

Montana, rightfully nicknamed the big sky country, is a beautiful state with abundant wide open landscapes, mountains, and wildlife. It’s a fantastic place to visit or live, but if you happen to reside in the city of Butte, that amazing Montana landscape is marred by the remnants of an enormous open pit mine. Not only is it an eyesore, but the water that has filled the pit is deadly to any bird that lands there. As a result, a group of people have taken to some ingenious methods to deter birds from landing in the man-made toxic lake for too long.

When they first started, the only tool they had available was a rifle. Scaring birds this way is not the most effective way for all species, though, so lately they have been turning to other tools. One of which is a custom boat built on a foam bodyboard which uses a plethora of 3D printed parts and sensors to allow the operator to remotely pilot the boat on the toxic lake. The team also has a drone to scare birds away, plus an array of other tools like high-powered lasers, propane cannons, and various scopes in order to put together the most effective response to help save wildlife.

While this strategy runs the gamut of the tools most commonly featured here, from 3D printers to drones to lasers, the only thing that’s missing is some automation like we have seen with other drone boat builds we’ve featured in the past. It takes quite a bit of time to continually scare birds off this lake, even through the winter, so every bit of help the team can get could go even further.

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Tame Your Flexible Filaments With This Belt-Drive Extruder

May 25, 2022 by 8 Comments

[Proper Printing] clearly enjoys pushing the boundaries of 3D printed materials, and sometimes this requires building custom 3D printers or at least the business end of them. Flexible filaments can be a bit of a pain to deal with, simply because most extruders are designed to push the filament into the hot end with a simple hobbed bolt (or pinch roller setup) and only work reliably due the rigidity of the plastic itself. Once you go flexible, the rigidity is reduced and the filament often deflects sideways and the extruder jams. The longer the filament path leading to the hotend, the harder it gets.  The dual belt drive extruder (they’re calling it ‘proper extruder’) grips the filament on two sides with a pair of supported belts, guiding it into the hotend without allowing it to deflect sideways. The extruder body and gears were resin printed (but, we checked — the design is suitable for FDM printing as well) proving that resin printing on modern printers, does indeed maintain adequate dimensional accuracy allowing the building of mechanisms, despite the naysayers! Continue reading “Tame Your Flexible Filaments With This Belt-Drive Extruder” →

3D Printing Fabrics Is Easier Than You Think

May 24, 2022 by 15 Comments

Conventional textiles made of woven threads are highly useful materials. [Sara Alvarez] has had some success creating fabric-like materials through 3D printing, and though they’re not identical, they have some similar properties that make them unique and useful.

Fabrics are made by the weaving or knitting together many threads into a cohesive whole. [Sara]’s 3D-printed fabrics are different, since the printer can’t readily weave individual fibers together. Instead, a variety of methods are used to create similar materials.

The simplest is perhaps the chainmail method, where many small individual links join together to make a relatively rigid material. Alternatively, G-code or careful modelling can be used to create fabric-like patterns, which are printed directly in flexible material to become a fabric-like sheet. Finally, the infill method takes advantage of code inbuilt to a slicer to create a pattern that can be 3D-printed to create a fabric like material by removing the top and bottom layers of the print.

[Sara] demonstrates creating a simple “fabric” swatch using the slicer method, and demonstrates the qualities of the finished product. She also shows off various applications that can take advantage of this technique.

If you’re a 3D-printing enthusiast who also loves making clothes and apparel, consider printing up some shoes – like these we’ve seen before. Video after the break. Continue reading “3D Printing Fabrics Is Easier Than You Think” →