Airbags, And How Mercedes-Benz Hacked Your Hearing

October 6, 2025 by Lewin Day 42 Comments

Airbags are an incredibly important piece of automotive safety gear. They’re also terrifying—given that they’re effectively small pyrotechnic devices that are aimed directly at your face and chest. Myths have pervaded that they “kill more people than they save,” in part due a hilarious episode of The Simpsons. Despite this, they’re credited with saving tens of thousands of lives over the years by cushioning fleshy human bodies from heavy impacts and harsh decelerations.

While an airbag is generally there to help you, it can also hurt you in regular operation. The immense sound pressure generated when an airbag fires is not exactly friendly to your ears. However, engineers at Mercedes-Benz have found a neat workaround to protect your hearing from the explosive report of these safety devices. It’s a nifty hack that takes advantage of an existing feature of the human body. Let’s explore how air bags work, why they’re so darn loud, and how that can be mitigated in the event of a crash.

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You Wouldn’t Download A Helmet?

May 13, 2025 by Fenix Guthrie 33 Comments

Odds are, if you have ridden a bicycle for any amount of time, you have crashed. Crashes are fast, violent and chaotic events that leave you confused, and very glad to have a helmet. But what if there was another way of protecting your head? [Seth] decided to find out by taking a look at the Hövding airbag helmet.

The Hövding sits around your neck and looks somewhat akin to a neck pillow. It uses accelerometers situated in the fore and aft of the device to detect what it thinks is a crash. If a crash is detected, it will release a charge of compressed helium to inflate an airbag that wraps around the user’s head protecting a larger amount of the head then a traditional helmet. It also inflates around the wearer’s neck providing neck bracing in the impact further improving safety. The inflation process is incredibly fast and violent, very much akin to a car’s airbag. [Seth] demonstrated this on the process on two occasions to great effect, and to his amazement. While the idea of relying on computers to protect your head may sound ridiculous, studies have shown that the Hövding is safer than a regular helmet in certain situations.

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Yet More Takata Airbags Are Causing Fatalities Despite Different Propellant Chemistry

March 17, 2020 by Lewin Day 63 Comments

Takata Corporation has become well known as a lesson in product safety, thanks to their deadly airbags which were installed in cars worldwide. Despite filing for bankruptcy in 2017, their shadow lingers on as the biggest product recall in history continues to grow ever larger. Over time, the story grows deeper, as investigators find new causes for concern and deaths continue to mount.

In late 2019, another Takata recall was announced — one which caused fresh worry among industry officials familiar with the case. Up to this point, the defective parts produced by Takata were the models based on ammonium nitrate propellants, a chemical that other manufacturers had deemed too dangerous to use. However, there have been reports of other models using different chemistries having fatally injuring motorists, raising the question of whether any Takata airbag could be considered safe.

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Takata Airbag Recalls Widen To Potentially Affect Other Types Of Airbag

November 7, 2019 by Lewin Day 55 Comments

The Takata airbag case has become the largest product recall in history, caused over 20 deaths, and cost many billions of dollars. Replacement efforts are still ongoing, and sadly, the body count continues to rise. Against this backdrop, further recalls have been announced affecting another type of Takata airbag.

The recall affects BMW 3 Series vehicles, produced between 1997 and 2000. Notably, it appears these cars may have been built before Takata’s fateful decision to produce airbag inflators using ammonium nitrate propellants, known for their instability. Instead, these vehicles likely used Takata’s proprietary tetrazole propellant, or Non-Azide Driver Inflators (NADI). These were developed in the 1990s, and considered a great engineering feat at the time. They were eventually phased out around 2001 for cost reasons, leading to the scandal that rolls on to this day.

As these airbags were produced before the switch to ammonium nitrate, they have thus far escaped scrutiny as part of existing recalls. Two recent incidents of airbag misdeployments in Australia led to the recall, causing a death and a serious injury. BMW Australia have advised owners not to drive affected vehicles, and are offering loan or hire cars to affected vehicles. Given the age of the affected vehicles, the company is considering a buyback program in the event that suitable replacement parts cannot be made available.

This development is foreboding, as it suggests yet more cars, originally considered safe, are now at risk of injuring or killing occupants in the event of a crash. It’s not yet clear exactly which makes are effected by this recall, but expect the numbers of vehicles to continue to climb.

[via Sydney Morning Herald]

Takata’s Deadly Airbags: An Engineering Omnishambles

June 10, 2019 by Lewin Day 116 Comments

Engineers are, for the time being, only human. This applies even more so to executives, and all the other people that make up a modern organisation. Naturally, mistakes are made. Some are minor, while others are less so. It’s common knowledge that problems are best dealt with swift and early, and yet so often they are ignored in the hopes that they’ll go away.

You might have heard the name Takata in the news over the last few years. If that name doesn’t ring a bell you’ve likely heard that there was a major recall of airbag-equipped vehicles lately. The story behind it is one of a single decision leading to multiple deaths, scores of injuries, a $1 billion fine, and the collapse of a formerly massive automotive supplier.

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An Airbag Charge To Launch A Projectile

March 16, 2019 by Jenny List 49 Comments

It’s not particularly easy to buy small explosive charges. At least, it’s not in the UK, from where [Turbo Conquering Mega Eagle] hails. But it is surprisingly easy to get your hands on one because most people drive around with one right in front of them in the form of their car airbag. In a burst of either genius or madness, we can’t decide which, he decided to use an airbag charge to launch a projectile.

As you can see in the video below, he launches straight into dismantling the centre of a Renault steering wheel before seemingly abandoning caution and taking a grinder to the charge inside. It’s a fascinating deconstruction though, because it reveals not one but two differently sized charges separated by a space which appears to contain some kind of wadding.

His projectile is a piece of steel tube with a turned steel point, spigot launched over a tube placed in front of a breech in which he places the charge. The launch tube has a piece of metal welded within it, he tells us to render it legal by being unable to launch a projectile from within it. Upon firing at a scrap jerry can it has enough energy to easily pass through both its steel walls, so it’s quite a formidable weapon.

He assures the viewer that with the spigot-launched design he’s not breaking the law, but we’re not sure we’d like to have to explain that one to a British policeman. He does make the point though that while it’s an impressive spectacle it’s also quite a dangerous device, so maybe don’t do this at home.

If ripping airbags to pieces isn’t your thing, how about making one from scratch?

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Toil In Style With Salvaged Porsche Office Chairs

August 22, 2018 by Tom Nardi 22 Comments

It seems as if everyone has finally decided to stop pretending that standing in front of a desk for 8+ hours was something anyone actually wanted to do, and once again embrace the classic adjustable office chair. But whether you’re writing code in a cubicle or are one of those people who apparently makes a living by having people watch them play video games, one thing is certain: your chair needs to be cool enough to make up for the years shaved off your life by sitting in it all day.

Case in point, these chairs that were made out of seats salvaged from a Porsche 996 by [Colby Newman]. You might never be able to afford the car they came out of on your salary, but at least you can pretend you’re power shifting into fifth while doing your TPS reports.

The first step, and arguably the most important one, was getting the seats from a Porsche. [Colby] wisely cautions the reader that they should avoid seats with air bags, as the last thing you want is your chair to explode while you’re streaming Fortnite. This is especially true if you are looking to salvage the seats yourself from the junkyard, as special care needs to be taken on how you remove them from the vehicle.

Assuming you got the seat without blowing yourself up, the next step is to mate it to the adjustable base. This part is going to depend on the make and model of vehicle you got the seats out of, but in this case it was fairly easy to use some flat steel bars to adapt the tubular frame of the Porsche’s seat to the base from the donor office chair. [Colby] put everything together with nuts and bolts, but this could potentially be an excuse to drag out the welder.

We’ve previously seen the driver seat salvaged from a wrecked car for use in a simulator, and a standard office chair upgraded with force feedback. We wonder who will be the first to combine all these ideas into one ultimate office racing chair…