Remote-Controlled Eyebrows For Your Birthday

February 10, 2016 by Elliot Williams 15 Comments

We’re not sure that [Alec]’s dad actually requested remote-controlled eyebrows for his birthday, but it looks like it’s what he got! As [Alec] points out, his father does have very expressive eyebrows, and who knows, he could be tired of raising and lowering them by himself. So maybe this is a good thing? But to us, it still looks a tiny bit Clockwork Orange. But we’re not here to pass judgement or discuss matters of free will. On to the project. (And the video, below the break.)

An ATmega328 (~~otherwise known as cheap Cloneduino~~ Alec wrote that the 328 was from a real Arduino) is trained to run motors in response to IR signals. An L293D and a couple of gear motors take care of the rest. Sewing bobbins and thread connect the motors to the eyebrows. And while it’s not entirely visible in the photo, and veers back into not-sure-we’d-do-this-at-home, a toothpick serves as an anchor for the thread and tape, secured just underneath the ‘brows for maximum traction.

We have to say, we initially thought it was going to be a high-voltage muscle-control hack, and we were relieved that it wasn’t.

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Darth Vader Magic 8 Ball

November 27, 2014 by Elliot Williams 4 Comments

Imagine that your wife likes Darth Vader and wants help making important life choices. (Who doesn’t?) [bithead942] solves both problems in one project by gutting a Lego clock and making a talking animatronic Darth Vader 8-Ball-style oracle. Now his wife can simply press Darth’s head and her decision-making is handled by the Dark Side of the Force.

You can see the result in the video below the break.

The internals consist mainly of an Arduino Nano, a WTV020SD WAV playback chip, and some swanky servos. [bithead942] took a Dremel to the existing clock interior and found a way to make it all fit. The cloak helped, and the speaker was a good fit for the previous clock’s display.

Then he used IMDB and combed through the Star Wars movies to find Darth Vader quotes that kinda sound like the 8-Ball’s answers. As [bithead942] mentions Darth Vader doesn’t really dwell much on the positive, so finding instances where he says “yes” was hard work. This is in contrast to the original 8 Ball which has a brighter outlook than a cheerleader on Prozac, but there’s a reason they call it the Dark Side.

We really like the way the waist and arm servos work together to bring Darth to life. The added oak base with pull-out instruction card not only makes Darth look fancy, but prevents him from falling over when he leans forward to talk. All in all, a really nice build and well written-up with difficulties and their solutions.

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Ask Hackaday: Who Is Going To Build This Pneumatic Transmission Thing?

October 10, 2014 by Brian Benchoff 59 Comments

Disney research is doing what they do best, building really cool stuff for Disney and telling the rest of the world how cool they are. This time, it’s a very low friction fluid transmission device designed for animatronics.

From testing a few toy robotic arms, we can say without a doubt that servos and motors are not the way to go if you’re designing robots and animatronics that need lifelike motion. To fix this, a few researchers at Disney Pittsburgh have turned to pneumatics and hydraulics, where one joint is controlled by two sets of pistons. It’s extremely similar to the pneumatic LEGO, but more precise and much more lifelike.

The system uses a pair of cylinders on each joint of a robot. Disney is using a rolling diaphragm to seal the working fluid in its tubes and cylinders. This is an extremely low-friction device without any shakiness or jitters found with simple o-ring pneumatics and hydraulics.

The system is backdriveable, meaning one robotic arm can control another, and the other way around. Since we’re dealing with hydraulics, the cylinders (and robotic/animatronic devices) don’t need to be the same size; a small device could easily control a larger copy of itself, and vice versa.

The devices are fairly simple, with gears, toothed belts, and bits of plastic between them. The only unique part of these robots is the rolling diaphragm, and we have no idea where to source this. It looks like it would be great for some robotics or an Iron Man-esque mech suit, but being able to source the components will be a challenge.

You can check out the videos of these devices below, and if you have any idea on how to build your own, leave a note in the comments.

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Roboceratops: A Robot Dinosaur That Defies Extinction

July 19, 2014 by Kristina Panos 13 Comments

Inspired by a childhood love of dinosaurs, [Robert] set out to build a robotic dinosaur from the Ceratopsian family. After about a year of design, building, and coding, he has sent us a video of Roboceratops moving around gracefully, chomping a rope, and smoothly wagging his tail.

Roboceratops is made from laser-cut MDF and aluminium bars in the legs. That’s not cookie dough on those legs, it’s upholstery foam, and we love the way [Robert] has shaped it. Roboceratops has servos in his jaw, neck, tail, and legs for a total of 14-DOF. You can see the servo specifics and more in the video description. [Robert] has full kinematic control of him through a custom controller and is working to achieve total quadrupedal locomotion.

Inside that custom controller is an Arduino Mega 2560, an LCD, and two 3-axis analog joysticks that control translation, height, yaw, pitch, and jaw articulation. For now, Roboceratops receives power and serial control through a tether, but [Robert] plans to add an on-board µC for autonomous movement as well as wireless, a battery, an IMU, and perhaps some pressure/contact detection in his feet.

The cherry on top of this build is the matching, latching custom carry case that has drawers to hold the controller, power supply, cable, tools, and spare parts. Check out Roboceratops after the break.

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Manuel The Scottish Moose Speaks Your Tweets

December 19, 2012 by Brian Benchoff 10 Comments

The folks over at Torchbox needed a Christmas card this year. Previously, the most poplar holiday card was a web page that gave their visitors a chance to activate a ‘snow machine’ and spray confetti on a random employee, all while being streamed online. They wanted to replicate this bridge between virtual and real life interactions this year, and Manuel the talking moose was born.

Manuel needed a personality and interaction from random people on the Internet so the Torchbox team decided to make the fake moose head speak tweets in real-time with the help of a Raspberry Pi. The code running on the Raspi gets tweets with a #tbxmoose hashtag, sends that through a node.js script, and finally sent to the Festival speech synthesis system.

A few modifications needed to be done to Manuel before he was presented to the Internet. His jaw was chopped in half and a servo and animatronic controller were added for a proper presentation on Torchbox’s stream of Manuel’s random musings.

A Collection Of Hands To Inspire Your Halloween Animatronics

October 29, 2012 by Mike Szczys 3 Comments

Jump scares are a lot of fun, but if you want to hold the attention of all those trick-or-treaters we’d suggest a creepy prop. One of the best choices in that category is a ghoulishly lifelike hand. You can draw some inspiration from this roundup of robot hands which Adafruit put together.

We’ve chosen four examples for the image above but there are more to be had than just these. In the upper left there is a laser-cut acrylic hand that actually features some force sensitive resistors on the fingertips to help implement some haptic feedback. This project was inspired by the hand seen in the lower right which uses flex sensors on a glove to control the bot’s movement. If you’re looking for something more realistic the 3D printed parts on the lower left are the best bet. But if you’re looking to put something together by Halloween night the offering in the upper right is the way to go. It’s hacked together using cardboard templates to cut out plastic parts and using polymorph to form joints and brackets.

Singing Pumpkins

October 15, 2012 by Mike Szczys 6 Comments

This Halloween table will sing a sweet serenade to spook your guests. Each of the animatronic pumpkins were quite easy to build, but you may end up spending a bit more time choreographing the performance.

Inside each Jack-o-lantern you’ll find a custom Arduino compatible board called a Minion board. These include a wireless connection which lets the system sync with the computer playing the audio. The pumpkins are fake, which means that can be reused year after year (unlike our LED matrix inside a real pumpkin). The mouth is connected to a servo with a short piece of bent wire, allowing it to flap along with the words of a song. You can see a performance of the Ghostbusters theme in the clip after the break.

A custom GUI was written in C# to aid in the choreography. It handles the playback of the song, with a few buttons that can be used to record the light and mouth effects. This ‘recording’ is then used to drive the pumpkins during a performance.

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