BeagleBone Black Does CNC With RAMPS

September 19, 2013 by Adam Fabio 13 Comments

[Bart] Wanted to try controlling a CNC with his BeagleBone black, but didn’t want to invest in a CNC Cape. No problem – he created his own translator board for RAMPS. LinuxCNC for the BeagleBone Black has been available for a few months now, and [Bart] wanted to give it a try. He started experimenting with a single stepper motor and driver. By the time he hooked up step, direction, and motor phases, [Bart] knew he needed a better solution.

Several CNC capes are available for the BeagleBone boards, but [Bart] had a RAMPS board just sitting around, waiting for a new project. Most RepRap fans have heard of the RAMPS – or Reprap Arduino Mega Pololu Shield. In fact, we covered them here just a few days ago as part of our 3D Printering series. RAMPS handle all the I/O needed for 3D printing, which carries over quite nicely to other CNC applications as well. The downside is that they’re specifically designed for the Arduino Mega series. Continue reading “BeagleBone Black Does CNC With RAMPS” →

FLASH.IT: The RGB LED Climbing Wall

September 19, 2013 by Marsh 11 Comments

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[Chris] and his friends were kicking around ideas for a Burning Man project, and this is the one that stuck: a rock climbing wall with RGB LEDs embedded in the holds. The holds themselves were custom made; the group started by making silicone molds of varying shapes and sizes, then added the electronics and poured in polyurethane resin to create the casting. The boards for these LEDs are equipped with a central hole that pairs up with a peg in the silicone mold. [Chris] also solved an annoying spinning problem by affixing a bolt to the far end of the LED board: once embedded in the polyurethane, the bolt provides resistance that the thin board cannot. The finished holds bolt onto the wall with all their wires neatly sticking out of the back to be hooked up to a central controller.

The Instrucables page suggests a few ways to get the lights working, including grabbing the nearest Arduino and relying on the Neopixel Library from Adafruit. [Chris] went the extra mile for Burning Man, however, designing Arduino-software-compatible controller boards capable of communicating via DMX, which expanded the system from a simple display to one capable of more complex lighting control. Stop by the Github for schematics and PCB layouts, and stick around for a video of the wall after the break. If the thrill-seeking outdoorsman inside you yearns for more, check out WALL-O-TRON from earlier this summer.

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Hacking A Disco Laser

September 18, 2013 by James Hobson 18 Comments

hacked laser disco

[Mark] was looking for a cheap disco laser projector for parties, and he found one. Unfortunately for him, the advertised features were a bit lacking. The “sound activation mode” was merely an on off circuit, as opposed to it actually being controlled by the music — he set out to fix this.

Taking the unit apart revealed a very convenient design for hacking. All of the components were connected to the main PCB by connectors, meaning the laser driver board was completely separate! He replaced the PCB completely using a prototyping board, an Arduino pro mini, a microphone with a simple preamp, a rotary encoder, and a MSGEQ7 chip to analyse the levels. Oh, and a MOSFET to control the motor via PWM output. It even ended up being close to the same size as the original!

If you happen to have one of these projectors and want to fix it too, he’s posted the source code and circuit diagram on github.

After the break, check out the before and after video. It’s still a cheap disco laser projector, but at least it works as advertised now!

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Stewart Platform Reinvents The Wheel So You Don’t Have To

September 18, 2013 by Adam Fabio 20 Comments

StewartPlatform

[Dan Royer] has noticed that most university projects involving a Stewart platform spend more time building a platform than on the project itself. He hopes to build a standard platform universities can use as the basis for other projects.

Stewart platforms are six degree of freedom platforms often seen hefting flight simulators or telescopes. The layout of the actuators allows movements in X,Y,and Z as well as pitch, roll and yaw. While large platforms often use hydraulic systems to accelerate heavy loads quickly. [Dan] is looking at a smaller scale system. His platform is built of laser cut wood and uses six steppers to control motion.

One of the harder parts in designing a platform such as this is creating a mechanical system that is strong, precise, and smooth. With so many linkages, it’s easy to see how binding joints could bring the entire thing to a grinding halt. [Dan] is currently using RC helicopter ball joints, but he’s on the lookout for something even smoother.

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Robotic Tentacles For A Disturbing Haunted House

September 16, 2013 by Brian Benchoff 9 Comments

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[ivorjawa] is putting on a haunted house this Halloween that we really don’t want to go to. His robot tentacle is already supremely creepy, and we’re assuming it will only be more frightening once it’s covered in fabric and foam rubber.

Each tentacle can move on two axes thanks to four steel cables running through this strange Geiger-esque contraption. In the base of the tentacle are two stepper-motor driven cylinders that take up slack on one cable and draw out another cable. Two of these control boxes, driven by a stepper motor and an Arduino motor shield, allow the tentacle to reach out and grab in any direction. You can check out the mechanics of the build on [ivorjava]’s flickr

On a semi-related note, even though we’re more than a month out from Halloween, we should have more Halloween builds in our tip line by now. If you’re working on one, don’t be afraid to send it in, even if you’re just showing off a work in progress.

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Using Google Authenticator With An Arduino

September 14, 2013 by Eric Evenchick 5 Comments

Google Authenticator is an app that generates one time passwords (OTPs). These passwords are often used as a second factor of authentication, along with your normal password. OTPs work by having a shared secret and a synchronized clock on two devices. When you generate the password, a hash based on the secret and timestamp is created. This proves that you have access to the secret, and can only be used once.

To secure his Lego mini-figures, [Luca] built an authentication system using Google Authenticator and Arduino. A web app is used to generate a secret that can be configured into the Arduino using an array, and into Google Authenticator using a QR code. The Arduino is using a library that implements Time-based One Time Password authentication (TOTP).

There are some challenges, including keeping a good clock source on the Arduino, but this look like an interesting way to do authentication. After the break, watch a quick video overview of the project (for English captions, hit the CC button).

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Adding A Display To A USB Digital Scale

September 13, 2013 by Phillip Ryals 16 Comments

[Oleg] found himself in possession of a Stamps.com Model 510 5lb digital scale. It’s a great scale, but only works as a USB HID device. In other words, it’s a digital scale without a digital display. He decided he wanted it to be more standalone, so he added a Toshiba HD44780 (compatible) display. An Arduino UNO and USB Host shield were used to make it happen. His sketch simply polls the scale and outputs the weight on the display.

In this case, he used the USB Host Shield from Circuits at Home, but a brief look shows they use the same MAX3421 controller chip as Sparkfun and other versions of the board. You might also be able to pull off the same functionality with an AVR running V-USB, though admittedly it wouldn’t be so easy.

We haven’t found a great way to add USB host mode to projects other than shields like the one [Oleg] used. If you know of a better way, share your ideas in the comments.

Of course, if this isn’t hardcore enough for you, forget using a consumer scale – make your own from scratch!