The WHY 2025 Badge And Its 18650s

The largest European hacker camp this year was in the Netherlands —  What Hackers Yearn (WHY) 2025 is the latest in the long-running series of four-yearly events from that country, and 2025 saw a move from the Flevoland site used by SHA2017 and MCH2021, back to just north of Alkmaar in Noord-Holland, where the OHM2013 event took place. WHY has found itself making the news in the Dutch technical media for all the wrong reasons over the last few days, after serious concerns were raised about the fire safety of its badge.

The cell supplied with a WHY 2025 badge, with very clear fire safety warning
This is the cell supplied with the WHY badge, complete with manufacturer’s warning.

The concerns were raised from the RevSpace hackerspace in Leidschendam, and centre around the design of the battery power traces on the PCB between the battery holders and the power supply circuitry. Because the 18650 cells supplied with that badge lack any protection circuitry, bridging the power traces could be a fire risk.

In short: their report names the cell holders as having tags too large for their pads on the PCB, a too-tight gap between positive and negative battery traces, protected only by soldermask, and the inadequacy of the badge’s short circuit protection. In the event that metal shorted these battery tags, or wore through the soldermask, the batteries would be effectively shorted, and traces or components could get dangerously hot.

The WHY organizers have responded with a printed disclaimer leaflet warning against misuse of the cells, and added a last-minute epoxy coating to the boards to offer additional protection. Some people are 3D-printing cases, which should also help reduce the risk of short-circuiting due to foreign metal objects. Using an external powerbank with short-circuit protection instead of the cells would solve the problem as well. Meanwhile a group of hackers collecting aid for Ukraine are accepting the batteries as donations.

It’s understood that sometimes bugs find their way into any project, and in that an event badge is no exception. In this particular case, the original Dutch badge team resigned en masse at the start of the year following a disagreement with the  WHY2025 organizers, so this badge has been a particularly hurried production. Either way, we are fortunate that the issue was spotted, and conference organizers took action before any regrettable incidents occurred.

Two For The Price Of One: BornHack 2024 And 2025 Badges

BornHack is a week-long summer hacker camp in a forest on the Danish island of Fyn, that consistently delivers a very pleasant experience for those prepared to make the journey. This year’s version was the tenth iteration of the camp and it finished a week ago, and having returned exhausted and dried my camping gear after a Biblical rainstorm on the last day, it’s time to take a look at the badges. In case you are surprised by the plural, indeed, this event had not one badge but two. Last year’s badge suffered some logistical issues and arrived too late for the camp, so as a special treat it was there alongside the 2025 badge for holders of BornHack 2024 tickets. So without further ado, it’s time to open the pack for Hackaday and see what fun awaits us. Continue reading “Two For The Price Of One: BornHack 2024 And 2025 Badges”

Plenty Of LEDs And Useful Too: The 2025 DORS/CLUC Badge

It’s always nice to see new developments in the world of electronic badges, and while there are events and badge teams pushing the technological envelope there’s still plenty of scope for innovation without too many exotic parts. This year’s DORS/CLUC open source conference in Croatia has just such a badge, with a large alphanumeric LED display as well as USB and an NFC reader. During the conference it displayed the user’s name and could be used in an NFC-based game, but it’s also designed to be used as a general purpose notification device afterwards.

The write-up is familiar to anyone who has been involved with badge production, a tale of long soldering sessions as missing components had to be added later, and of last minute firmware flashing. The heart of the machine is an STM32L073, with an IS31FL3731 LED matrix driver chip and an ST25R3916 for the NFC. All the files can be found in a GitLab repo, and there’s a video below the break showing it all in action.

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Clever PCBs Straighten Out The Supercon SAO Badge

When we decided that Simple Add-Ons (SAOs) would be the focus of Supercon 2024, it was clear the badge would need to feature more than just one or two of the requisite connectors. We finally settled on six ports, but figuring out the geometry of getting all those ports on the badge in such a way that the SAOs wouldn’t hit each other was a bit tricky. In early concept drawings the badge was just a big rectangle with the ports along the top, but it was too ugly.

In the end we went with a somewhat organic design — an electronic “flower” with the radially arranged SAOs forming the petals, but this meant that that none of the SAOs were in the traditional vertical orientation. Luckily, [Adrian Studer] designed a couple of PCBs that not only resolve this issue, but add a seventh SAO port for good measure.

In the project repository you’ll find two PCB designs. The first, “SAO Up” is essentially a little arm that turns the SAO port 90 degrees. This doesn’t exactly get them vertical, in fact, whether or not the new orientation is actually an improvement for the top two SAOs is perhaps debatable. But it definitely helps on the lower SAOs, which are essentially upside down in their original configuration.

The real star of the show is “SAO Bridge”, a wavy board that connects across the two midline SAO ports on the Supercon badge and turns it into a set of three (nearly) horizontal connectors across the front. The center port is particularly helpful in that it gives you a place to put unusually wide SAOs.

As a reminder the Supercon SAO badge, and the winners of the 2024 SAO Contest, will be making the trip across the pond for Hackaday Europe in just a few months. That means you’ve still got plenty of time to have a few of these CERN-OHL-P licensed boards made up.

A New Life For A Conference Badge, Weighing Bees

We love electronic conference badges here at Hackaday, but it’s undeniable that many of them end up gathering dust after the event. Most of them are usable as development boards though, so it’s nice to see them appear in projects from time to time. [Benjamin Blundell] has a good one, he’s using an EMF Camp 2014 badge to power a set of load cells in a bee scale.

Not being skilled in the art of apiary here at Hackaday we’re thankful for his explanation. Beekeepers weigh their hives as a means of gauging their occupancy, and the scale for this purpose has a few application specific features. The EMF 2014 badge (known as the TiLDA MKe) meanwhile is an Arduino Due compatible ARM Cortex M0 board with an LCD display, making it perfect for the job. He devotes quite some time to describing the load cells, mounting them on extrusion, and calibration, all of which should be of use to anyone making a scale.

The software for the badge is an odd mix of Arduino and FreeRTOS, and he takes one of the stock apps and modifies it for the scale. It’s very much a badge of its era, being programmable but not with a built-in interpreter for MicroPython or similar. You can see the whole project at work in the video below the break.

If you’ve not seen a TiLDA MKe before, we wrote about it when it was released.

Continue reading “A New Life For A Conference Badge, Weighing Bees”

FREE-WILi Turns DC32 Badge Into Hardware Dev Tool

With few exceptions, electronic event badges are often all but forgotten as soon as the attendee gets back home. They’re a fun novelty for the two or three days they’re expected to be worn, but after that, they end up getting tossed in a drawer (or worse.) As you might imagine, this can be a somewhat depressing thought thought for the folks who design and build these badges.

But thanks to a new firmware released by the FREE-WILi project, at least one badge is going to get a shot at having a second life. When loaded onto the RP2350-powered DEF CON 32 badge, the device is turned into a handy hardware hacking multi-tool. By navigating through a graphical interface, users will be able to control the badge’s GPIO pins, communicate over I2C, receive and transmit via infrared, and more. We’re particularly interested in the project’s claims that the combination of their firmware and the DC32 badge create an ideal platform for testing and debugging Simple Add-Ons (SAOs).

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The 2024 Hackaday Supercon SAO Badge Reveal

We’ve been hinting at it for a few months now, running a series of articles on SAOs, then a Supercon Add-On Challenge. We even let on that the badge would have space for multiple SAOs this year, but would you believe six?

Way back in 2017ish, Hackaday’s own [Brian Benchoff] and the [AND!XOR] crew thought it would be funny and useful to create a “standard” for adding small custom PCB art-badges onto bigger conference badges. The idea was to keep it quick and dirty, uncomplicated and hacky, and the “Shitty” Add On was born. The badge community took to this like wildfire. While the community has moved on from the fecal humor, whether you call these little badgelets “SAOs”, “Simple Add-Ons”, or even “Supercon-8 Add Ons”, there’s something here for everyone. So if you’ve already got some SAOs in a drawer, bring them to this year’s Supercon and show them off!

Continue reading “The 2024 Hackaday Supercon SAO Badge Reveal”