Repurposing Server PSU For Your Charging Needs

July 17, 2012 by Mike Szczys 21 Comments

That grey box at the top of the photo is a modular power supply unit for a rack-mounted server system. [Sebastian] decided to repurpose it as a charging source for his RC batteries. He chose this HP DPS-600PB because of its power rating, efficiency, and you can get them at a reasonable price.

This is an active power factor corrected (APFC) PSU, which he says draws 40% less current than the non-APFC variety. Since he sometimes charges batteries in the field from a generator this is a big plus. But a bit of modification is necessary before it can be used as a source.

Since this is a rack device it has a set of connectors on the back. For power there are spade connectors which mate with a fin on the rack. He soldered positive and negative leads between the spades to interface with the battery chargers. The PSU won’t fire up if it’s not in the rack, so some jumper wires also need to be added connecting three of the interface pins.

With his modding all worked out he went on to use two PSUs for a 24V source, housing them to a nice carrying case while at it.

LiPo Battery Tester For Solar Vehicle Battery Array

June 27, 2012 by Mike Szczys 12 Comments

If you’re building solar vehicles at a competitive level you’ve got to know exactly how the storage batteries will perform. To that end [Matthew] built a Lithium Polymer battery tester for use by the McMaster University Solar Car Project. It worked well, but could only test one battery at a time. He just finished up a second version, which can test battery specifications on up to eight units at once. It saves a lot of time, but still takes fifteen hours to test just one set of the units used by the vehicle.

The most important aspect being measured is the discharge curve. Sure, there’s a datasheet that includes this information, but how can be sure that what you received will perform at spec? Each of the eight channels can be disconnected from the system using a relay. This is just one of the safety features which watch for things like over-voltage and over-current conditions. Remember, Lithium batteries can heat up fast if there’s a problem. Data is sampled on a 12-bit ADC and can be pushed to a computer via USB for graphing.

BattMan II: The Charger Your Batteries Deserve

June 17, 2012 by Caleb Kraft 13 Comments

When your radio controlled device batteries are drained, you’ve got no better option than to call on BattMan II. This device is packed full of features for cycling and charging various types of batteries. It is computer controlled via your parallel port (yeah, remember those?) and has companion software that allows you all kinds of control and data.

The writeup is rather extensive and includes schematics so you could build your own. There’s also a step by step breakdown of how each section functions as well as an explanation of each different charging method. Great work [Stefan]

if you just want a peak at the lengthy feature list, keep reading.

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Outdoor Stereo Helps Your Neighbors Learn To Issue Noise Complaints

June 6, 2012 by Mike Szczys 23 Comments

Backyard parties are going to rock over at [Effin_dead_again’s] house. That’s because he just finished building this outdoor stereo. It carries its own power supply so you can take it on the road with you, and we don’t think you’ll have trouble hearing it with the 240 Watt amplifier hidden inside.

He shared the equipment details in his Reddit conversation. A 12V lawn mower battery sits in the base of the wooden enclosure. One of the commenters mentioned the dangers of hydrogen off-gassing from that power source, but [Effin_dead_again] thought of that and included venting around the lid. The subwoofer is an 8″ Alpine, and speakers are out of a Hyundai car. The head unit has Bluetooth built in for easy connection to your smart phone. It of course has the ability to play CDs and MP3s too, and we’d bet you can tune the radio if there’s an antenna connected.

Need similar power but a bit more portability? Check out this stereo built into a cooler.

Motorized Skateboard Just Begging To Be Your Next Project

May 27, 2012 by Mike Szczys 21 Comments

You’re not going to be doing any flip-tricks with this board, but it’ll let you get around without getting sweaty. The ZBoard is a motorized skateboard which is in the pre-order stages thanks to a successful Kickstarter campaign. It’ll set you back $500 now or $600 later. With that kind of budget wouldn’t it be fun to build your own?

This base model can go about five miles or five hours between charges. It carries a seal lead-acid battery (really?) but if you upgrade to the pro model for just $250 more you get a LiFePo that doubles the range (but curiously not the run time). To make it go there are pressure sensitive foot pads on the front and rear of the deck. This allows you to go slow with just a bit of pressure, or put the pedal to the metal to get up to the 15 mph speed limit. It’s even got regenerative breaking to slow things down while giving a boost to the battery.

The idea is nothing new. But the cleanliness that this product brings to market is something to be respected. We’re hoping this sparks some inspiration for a rash of DIY clones, kind of like we’ve seen with the Segway.

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Geeks Living Off The Grid Are Hard On Batteries

May 19, 2012 by Caleb Kraft 37 Comments

Many of you will remember [Mikey Sklar] from the multitude of times he’s been on hackaday. What you may not have noticed is that he is an ubergeek, living off the grid.

He has Solar PV battery bank, three electric vehicles, a shipping container loaded with battery powered tools and a small army of iRobot Roomba’s for cleaning. Getting the maximum lifetime out of a battery by removing sulfation is essential to keep expenses down.

Keeping expenses down is nearly a full time job when trying to live the homestead lifestyle. Our current culture makes it extremely difficult to survive completely on self made/grown things and bartering. They seem to be doing pretty well though. One way he can reduce his costs while still getting to enjoy some modern gadgets is to get longer life out of his batteries. He does this by using a capacitive battery charger and desolfator that he designed and affectionately calls “Da Pimp”. He also brings in a little bit of income by selling kits!

A capacitive charger behaves like a constant current power supply dynamically adjusting the voltage to get over the batteries internal resistance. Plus there is a pulse from the AC/DC conversion. This allows for old batteries to last longer and for dumpster dived to be used as replacements. Capacitive chargers are small, silent and super efficent (up to 60% more so than cheap transformer based chargers).

Of course, [Mikey] is a supporter of sharing information so you can also go to his site and download the schematics,bill of materials, gerber files, and files for the housing, to build one yourself.

Prototyping A Solar Charger For Your Truck

May 16, 2012 by Mike Szczys 13 Comments

[Bryan] got his hands on a solar panel and decided to take it on the road rather than throwing it on the roof of the house. On sunny days it will top off the car battery, letting him use his stereo in the middle of nowhere without needing to keep the engine running. Instead of buying a ready-made solution he chose to design and build his own charging circuitry.

The charger uses an Arduino, which draws its own power from the panel via a regulator. It senses the voltage level of the battery and the available juice from the panel, connecting or disconnecting it from the electrical system as necessary. The system includes a set of LED indicators, which he installed in the dashboard near the cigarette lighter. This also gave him an excuse to install a voltmeter which uses a 2.5 digit seven segment display to read out the battery voltage. You can see a brief overview after the break.

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