Making A Vintage Allen Scythe Electric

April 3, 2026 by Jenny List 5 Comments

The Allen Scythe is one of those fantastic pieces of vintage agricultural machinery which would never be allowed to be manufactured today for health and safety reasons. It’s a two-wheel walk-behind device with a frightening reciprocating cutter bar which makes short work of almost anything. It’s the perfect tool for the roughest of brush clearance, but it demands respect. [Way Out West Workshop Stuff] has one, and is replacing the vintage Villiers two-stroke engine with an electric motor.

The conversion is straightforward enough, the Villiers crankshaft being replaced with a straight-through axle that can be driven by the motor. We particularly like the use of a cable tie as a splash lubricator. The shaft is turned to accept the Villiers’ bearings, the gear to drive the Allen, and a chain sprocket where the cord start would go on the engine. A mounting plate puts the motor above, a chain is fitted, and it’s ready to go once a hefty battery pack has been installed.

There are two videos below the break, showing construction, and finally the machine in action. The electric Allen is every bit as useful as the original, without the noise and vibration. Villiers motors can be temperamental, so we’d view it as an upgrade worth having.

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Grass Gauge Tells You When The Lawnmower’s Catcher Is Full

January 18, 2023 by Zoe Skyforest 20 Comments

If you’re not mowing your lawn regularly, you’re probably familiar with the hassle of overfilling your catcher. Grass clippings end up scattered everywhere, and you end up with a messy yard after all your hard work. [Dominic Bender] designed a mower fill gauge to eliminate this problem which shows you when your catcher is getting full.

The concept behind the gauge’s operation is simple. Catcher-based mowers rely on airflow from the spinning blades to carry grass into the catcher. That airflow is, in this case, also used to push up a flap mounted in the top of the catcher. As the catcher fills with grass, that airflow no longer reaches the flap, which sinks down, indicating the catcher is getting full. The basic design is a simple 3D printed flap and housing that uses a short piece of filament as a hinge. There’s also a small mesh guard to stop the flap getting clogged by the incoming grass clippings.

If you’re the forgetful sort, or your enthusiastic children aren’t always emptying the catcher when they should, this gauge might be a useful tool for you. Alternatively, consider robotizing your mowing in the vein of other builds we’ve seen, including one by yours truly. If you’ve got your own nifty gardening hacks, be sure to drop us a line!

Cutting The Grass With Frickin’ Lasers

September 2, 2022 by Dave Rowntree 29 Comments

We techie types are quite often much more comfortable in front of a keyboard knocking out code, than out in the yard splitting logs for winter, and even the little jobs like cutting the grass are sometimes just too much like hard manual labour for our liking. The obvious solution is a robot mower, but they’re kinda boring, with their low-tech spinning metal blades. What we need is a big frickin’ laser. YouTuber [rctestflight] has been experimenting with using a 40W blue diode laser module to cut the weeds, (Video, embedded below) and it sort of works, albeit in a rather dangerous fashion.

The first test used a fixed assembly, mounting the laser to a camera lens, upon a rotating gear driven by a small stepper motor. An Arduino controls the beam scanning, very slowly, burning the grass in its sights. But with a range limited to around eight feet best case, sitting in one spot just isn’t going to cut it. (sorry) The obvious next step was to mount one of the tested laser modules onto a moveable platform. After tweaking one of his earlier projects — a tracked rover — with a new gearbox design, it could now drive slow enough to be useful for this slow task. The laser was mounted to a simple linear rail slider, with an attempt at a vacuum pickup system to suck up the clippings, removing them from the beam path, and stopping them impeding the cutting efficiency of the laser.

Obviously this vacuum idea didn’t work, and since the contraption takes the best part of a week to cut just one small area, we reckon it would likely be growing faster than that! Still, it must have been fun to build it anyway. It just goes to show that despite the march of technological progress, maybe the boring old spinning blades of old are still the best way to get the job done.

Lawnmowing is clearly one of those jobs we love to hate, and do so with hacks. Here’s a way to prevent your mower sucking up foreign bodies and hurling them at you at ballistic speeds, and for those who really want to be hands off, add RTK-GPS to a robot mower, and just leave it to do the dirty work.

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Lawnmower Doesn’t Need A Base Station

August 5, 2022 by Al Williams 21 Comments

A recent tour of an old WWII-era aircraft carrier reminded us how hard navigation was before the advent of GPS. It used to be the work of skilled people to sight the sun or the stars and use giant books to figure out a vessel’s position. Now you just ask your phone to listen to some GPS satellites and you have precision undreamed of with other systems. But GPS sometimes isn’t enough. Just using conventional GPS, you can locate yourself to a couple of meters. The new L5 band, which isn’t on all satellites yet, can get you to about 30cm. But if you need better — up to around 1 or 2 cm — you need to use special techniques lumped together as GNSS enhancements. [Viktor] wanted to have an Arudino -based lawnmower, but wanted to use more conventional GPS techniques along with ultrawideband (UWB) ranging tags.

Given that the ranging anchors are in the mowing area, we aren’t sure why the mower even has GPS other than to geofence so you can’t start autonomous operations until you are in range of the tags. The three anchors are placed in a triangle, so if the robot knows the distance to each tag it can use some math to locate itself inside the area quite precisely.

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RC Lawnmower Is Built To Last

August 2, 2022 by Danie Conradie 17 Comments

Mowing the lawn is one of those tasks that someone will always be optimizing or automating. To allow him to mow the lawn while seated comfortably in the shade, [Workshop from Scratch] built an RC Lawnmower in his signature solid steel frame style.

The chassis consists of a heavy welded steel frame from square tubing, with a pair of knobbly go-kart wheels on the back and large caster wheels on the front. The actual grass-cutting part is a 173cc petrol lawnmower engine with a steel hull, mounted on an articulating subframe which can be remotely raised and lowered using a linear actuator. The rear wheels are attached to a pair of custom sprocket hubs, driven via chain by two 200 W geared DC motors to allow skid steering.

The motors and electronics are powered by a set of 18 Ah lead-acid batteries wired in parallel. The petrol engine can also charge the batteries, but its current isn’t enough to keep up while mowing. However, it does help to extend the range. All the electronics are housed in a plastic enclosure with a power switch, key start for the engine, and battery charge indicator on the lid. The power from the batteries runs through a pair of automotive relays connected to the power switch and a set of fuses for protection. For safety [Workshop from Scratch] wired a relay to the engines’ coil to shut it off remotely, or when the radio link to the controller is lost. An action cam was also mounted on the electronics box to stream a first-person view to a smartphone over WiFi.

Overall this is a very well built project, especially mechanically, and looks like the perfect platform for further self-driving using Ardurover. [rctestflight] has demonstrated the capabilities of the open source autopilot with several rovers, including a tiny lawnmower that cuts grass with Exacto blades.

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Is It A Lawnmower? Is It An RPi IRC Server? It’s Both!

April 9, 2021 by Maya Posch 10 Comments

Although first presented to the world as an April 1st joke, [Jotun]’s IRC-enabled lawnmower began life as the result of casual bantering among folk on the Undernet IRC network. When the project worked out better than probably anyone could have expected, it was presented as the Green Future of Undernet on April 1st. Joking aside, the project actually is pretty interesting and well-executed.

At the core is a Remington RM110, a fairly basic gas-powered push lawnmower. After years of use it wasn’t running so well any more, so [Jotun] took it apart and cleaned the engine, despite never having done so before. With that grimy task completed, a subsequent remark in an Undernet channel about linking the lawnmower to Undernet led to a Raspberry Pi 4 and various other components being ordered.

The view from the driver’s seat with the server box installed.

The write-up by [Jotun] provides a pretty good overview of the project’s history: from getting the Raspberry Pi 4 working with a UPS add-on, to getting the IRC server software working and serving clients, and putting a weather- and dust-proof box together with enough filtered ventilation to ensure that the freshly mowed grass doesn’t clog up the Raspberry Pi while keeping everything cool.

As a bonus, the system tracks the wheel revolutions so that [Jotun] can keep track of the square kilometers of grass he has cut, and reports this with an IRC bot to anyone interested on Undernet, in the channel #lawnmower. The only thing that isn’t working well yet so far is the live camera feed from the lawnmower, due to the obvious vibration issues, but [Jotun] reckons that can be solved in time.

RC Lawn Mower Cuts With Impunity

December 16, 2020 by Zoe Skyforest 19 Comments

Grass is a lovely thing to have, but unfortunately it tends to grow excessively long if left unattended. Obviously, one can use a regular lawn mower, but [Daniel] of [rctestflight] decided to build something remote-control instead. (Video, embedded below.)

To get started, [Daniel] fitted X-acto blades to a brushless outrunner motor, and tested their ability to cut grass. Satisfied with the performance, he built a trailer to tow behind an RC tank mounted to such a setup, with some success. With the concept beginning to bear fruit, he went with a clean sheet design for maximum performance.

The final build relies on an RC rock-crawler chassis, fitted with a brushless motor using field oriented control for maximum torque at low speeds. This allows the RC mower to slowly push through the grass without overwhelming the cutter heads. As for the cutter heads, the final rig has eight motors, each sporting two blades to chop down long field grasses with impunity.

[Daniel] notes that it’s remarkably fun to cut the grass in this way, and is surprised not to have seen more builds in this area. (Editor’s note: he needs to read more Hackaday.) Of course, we’ve seen plenty of autonomous builds, too.

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