World’s Smallest Benchy Shows Off What 3D-Printing Can Do For “Microswimmers”

We’ve said it before, but we cast a wary eye at any superlative claims that come our way. “World’s fastest” or “world’s first” claims always seem to be quickly debunked, but when the claim of “World’s Smallest Benchy” is backed up by a tugboat that two dozen E. coli would have a hard time finding space on, we’re pretty comfortable with it.

Of course the diminutive benchmark was not printed just for the sake of it, but rather as part of a demonstration of what’s possible with “microswimmers”, synthetic particles which are designed to move about freely in microscopic regimes. As described in a paper by [Rachel P. Doherty] et al from the Soft Matter Physics lab at Leiden University, microswimmers with sizes on the order of 10 to 20 μm can be constructed repeatably, and can include a small area of platinum catalyst. The catalyst is the engine of the microswimmer; hydrogen peroxide in the environment decomposes on the catalyst surface and provides a propulsive force.

Artificial microswimmers have been around for a while, but most are made with chemical or evaporative methods which result in simple shapes like rods and spheres. The current work describes much more complex shapes — the Benchy was a bit of a flex, since the more useful microswimmers were simple helices, which essentially screw themselves into the surrounding fluid. The printing method was based on two-photon polymerization (2PP), a non-linear optical process that polymerizes a resin when two photons are simultaneously absorbed.

The idea that a powered machine so small could be designed and manufactured is pretty cool. We’d love to see how control mechanisms could be added to the prints — microfluidics, perhaps?

Print-in-Place Engine Aims To Be The Next Benchy

While there are many in the 3D-printing community who loudly and proudly proclaim never to have stooped to printing a 3DBenchy, there are far more who have turned a new printer loose on the venerable test model, just to see what it can do. But Benchy is getting a little long in the tooth, and with 3D-printers getting better and better, perhaps a better benchmarking model is in order.

Knocking Benchy off its perch is the idea behind this print-in-place engine benchmark, at least according to [SunShine]. And we have to say that he’s come up with an impressive model. It’s a cutaway of a three-cylinder reciprocating engine, complete with crankshaft, connecting rods, pistons, and engine block. It’s designed to print all in one go, with only a little cleanup needed after printing before the model is ready to go. The print-in-place aspect seems to be the main test of a printer — if you can get this engine to actually spin, you’re probably set up pretty well. [SunShine] shares a few tips to get your printer dialed in, and shows a few examples of what can happen when things go wrong. In addition to the complexities of the print-in-place mechanism, the model has a few Easter eggs to really challenge your printer, like the tiny oil channel running the length of the crankshaft.

Whether this model supplants Benchy is up for debate, but even if it doesn’t, it’s still a cool design that would be fun to play with. Either way, as [SunShine] points out, you’ll need a really flat bed to print this one; luckily, he recently came up with a compliant mechanism dial indicator to help with that job.

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Ultra Benchy Is A Big Plastic Boat, Alright

The 3DBenchy, or Benchy for short, is a popular test model for 3D printers. Designed with overhanging curved surfaces, flat planes, holes, and other difficult geometry, it’s a great way to benchmark a printer or verify that everything is set up correctly. It comes in rather handy, but at this point has also become something of a meme within the 3D printer community. Thus, when NURDspace members decided to embark on a collaborative giant print, the decision was easy – and Ultra Benchy was born!

The size chosen for the print was arbitrarily set at 700mm long, or a 1166.65% scale up of the original model. The versatile LuBan software was used to split the giant model into manageable chunks that could be printed by community members. Chunks were claimed and kept track of in a spreadsheet, with contributors instructed to print with specific settings in order to ensure quality was similar across the whole build.

With all the parts collected, the final construction was done on the 31st of August in a Youtube livestream. Reportedly, build time was a marathon 10 hours. The final result is a pleasingly patchwork Benchy, that looks quite impressive in its final assembled form.

Collaborative prints are a staple of 3D printing festivals, but the technique can also be used to create large functional assemblies from smaller 3D printed components, such as [Ivan]’s gigantic Nerf gun that we covered previously.

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3D Printed RC Jet Boat Gets Up To Speed

In one of those weird twists of fate, there’s currently a very high chance that anyone who owns a 3D printer has made a boat with it. In fact, they’ve probably printed several of them, so many that they might even have a shelf filled with little boats in different colors and sizes. That’s because it’s a popular benchmark to make sure the printer is well calibrated. But if you’re going to spend hours printing out a boat, why not print one that’s got some punch?

This 3D printable jet boat designed by [Jotham B] probably isn’t a great print to check your desktop machine’s calibration on, in fact you’re going to want to make sure you’ve got everything dialed in before taking on this challenge. If the classic “Benchy” is the beginners boat, then this is certainly for the 3D printing veterans. But if you’ve got the skills to pull it off, and some RC gear laying around to outfit it with, this could be a great project to end your summer on.

Unless you’ve got an exceptionally tall printer, the 460mm long hull will need to be printed in several pieces and then grafted back together. You could potentially use glue, but something a bit more robust like welding the parts together with a soldering iron is a better bet to make sure your printed boat doesn’t do its best Titanic reenactment out on the lake.

[Jotham] recommends printing the impeller at 0.15mm layer height, as you’ll want all the detail you can muster to provide a smooth surface. You’ll also need to use supports, so expect to spend a fair bit of time cleaning it up post-print. The rest of the model can be printed at 0.3mm, which is going to save a lot of time on the hull. All told, it will take about half a roll of filament to print all the parts for the boat (assuming no mistakes), which puts the pre-electronics cost at around $10 USD.

Speaking of electronics, you’ll need a RC receiver, a servo for steering, an electronic speed controller (ESC), and a suitable motor. [Jotham] used a 3674 brushless motor with a 120A water-cooled ESC, but notes that the setup is way overpowered. In the video after the break you can see the boat spends as much time airborne as it does in the water, which might look cool, but isn’t exactly efficient.

If you want to round out your 3D PLA fleet, we’ve also seen a printed FPV lifeboat as well as a hydrofoil that “flies” through the water.

[Thanks to Aidan for the tip.]

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LEGO Prototyping With Tinkercad’s Brick Mode

[Andrew Sink] made a brief video demonstrating how he imported an STL of the well-known 3D Benchy tugboat model, and instead of sending it to a 3D printer used the Brick Mode feature to make a physical copy out of LEGO bricks in an eye-aching kaleidoscope of colors.

For those of you who haven’t used Tinkercad lately, Brick Mode allows you to represent a model as LEGO bricks at various scales. You model something as usual (or import a model) and by pushing a single button, render it in LEGO as accurately as can be done with standard bricks.

In addition, [Andrew] shows how the “Layers” feature can be used as a makeshift assembly guide for the model, albeit with a couple of quirks that he explains in the video embedded below.

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Hackaday Links: July 2, 2017

A few months ago, we had a Hack Chat with Chip Gracey, the guy behind Parallax, the Basic Stamp, the Propeller, and the upcoming Propeller II. Now we’ve finally got around to editing that transcript. There’s a lot of awesome stuff in here, from learning a Hardware Design Language to the actual costs of fabbing silicon.

Rigol, the manufacturers of every hackerspace’s favorite oscilloscope, announced a new chipset. The current lineup of Rigol scopes top out at around 1GHz. In a prototype scope based on this chipset, Rigol demonstrated 4GHz bandwidth and 20GS/s with one Billion point memory depth. What this means: Rigol will be making very powerful scopes in the near future.

Hackaday had a meetup this week in New York City. The June workshop at Fat Cat Fab Lab featured speakers involved with twitter bots, 8-bit art, one of the guys behind Beautiful Soup, and a talk on a completely self-sustainable record label. Want to attend one of these meetups? Check out the calendar.

Repairs of retrocomputers are always interesting, but usually the same. Wipe off some dust, possibly replace a cap or two, retrobrite the case, and you’re done. This is not the usual retrocomputer repair. [Drygol] found a C64 that was apparently stored in a swamp for several years. The power switch fell off when he touched it. Somehow, miraculously, the circuit worked and [Drygol] rewarded the board with a new enclosure, dyed keycaps, an SD2IEC mod, and a kernel switch mod.

Guess what’s back? A pen computer with a color sensor on one end, and an ink mixer in the other. The Scribble Pen is the Internet’s infamous crowdfunded color-sensing pen, and the scammer behind it is looking for another funding round. Has anything changed since we tore this thing apart three years ago? No, it’s still a scam. I’ve been keeping tabs on the guy behind it, he’s still not in prison, and there are still idiots on this planet.

The ‘A’ stands for ‘Arts’.

The Benchy is everyone’s favorite tugboat and 3D printer benchmarking tool. They usually float, sideways. However, [MakeShift] somehow figured out how to add weight to the keel and turn the cutest little tugboat into a real, remote controlled boat. You could probably model a proper hull for the bottom of this boat, and it would be one of the few 3D prints where the actual design would be subject to US Copyright.

Is the fidget spinner fad dying? Square, the startup built around turning old AUX to cassette adapters into POS terminals seems to think so. They’ve been graphing their sales figures for fidget spinners, and there has been a marked decline since school let out for the summer. Will the trend pick back up in September? Who cares.