A Boring Tale With Six Sides

Making a hole in a piece of material is a straightforward process, after all most of us will have some form of drill. If we need a hole that isn’t round though, after the inevitable joke about bad drill control leading to oval holes, what do we do? Get busy with a file perhaps? Or shell out for a shaped punch?Ā  [Skunkworks] has taken a different tack, using LinuxCNC and a vertical mill to machine near-perfect hexagonal and other polygonal holes.

The tool path appears to be more star-shaped than polygon shaped, the reason for which becomes apparent on watching the videos below the break as the rotation of the tool puts its cutting edge in a polygonal path. Anyone who has laboured with a file on a round hole in the past will be impressed with this piece of work.

The latest in the saga takes the work from simple hexes into other shapes like stars, and even tapered polygonal holes. These in particular would be a significantly difficult task by other means, so we look forward to what other developments come from this direction.

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Superdeep Borehole Samples Create Non-boring Music

In the 1970s, the Soviet Union decided to dig a hole for science. Not just any hole, the Kola Superdeep Borehole reached a depth of over 12 kilometers, the deepest at the time and the second deepest today by just a few meters. Since this was one of the few holes dug this deep that wasn’t being drilled for oil, the project was eventually abandoned. [Dmitry] was able to find some core samples from the project though, and he headed up to the ruins of the scientific site with his latest project which produces musical sounds from the core samples.

The musical instrument uses punched tape, found at the borehole site, as a sort of “seed” for generating the sounds. Around the outside of the device are five miniature drilling rigs, each holding a piece of a core sample from the hole. The instrument uses the punched tape in order to control the drilling rigs, and the sound that is created is processed by the instrument and amplified, which creates some interesting and rather spooky sounds. The whole thing is controlled by an Arduino Mega.

Not only does the project make interesting sounds from a historically and scientifically significant research station and its findings, but the project has a unique and clean design that really fits its environment at the abandoned facility. The other interesting thing about this project is that, if you want to make the trek, anyone can go explore the building and see the hole for themselves. If you’re wondering about the tools that could be used to make a hole like this, take a look at this boring project.

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