cnc

657 Articles

CNC Project Roundup

December 29, 2009 by 10 Comments

We asked for CNC projects, and wow did you guys deliver!

First up is [J-J Shortcut’s] MDF based CNC. He’s made three thus far, with the most recent costing about 180 euro and taking 2 months to build.

[Qwindelzorf] has also constructed a multitude of CNC machines including this industrial size router and this smaller miller.

Finally, [Mick’s] large steel CNC which just made its first cut only a week ago!

Keep up the great work guys, CNC machines are not easy to build and your accomplishments are ones for the record books.

Hackaday Links: December 27, 2009

December 27, 2009 by 8 Comments

Brain Controlled Game

If you’re a fan of biometrics this game is for you. It uses a homemade EEG to facilitate simple control. This is along the same lines as the Force Trainer hacks but this homebrew hardware is fun to look at. The success of the project can be seen in the video of a simple game they developed.

RF Camera Remote

[Jonny] wanted to trigger his Nikon camera remotely but was unhappy with the functionality of the IR remote. He hacked together an RF remote and receiver that still uses the IR functionality of the camera, but allows for the geographic freedom of Radio Frequency. Not as advanced as some we’ve seen but it meets his specifications.

CNC Mill

[Jan] tipped us off about a CNC mill that her friend made. The machine turned out beautifully even though very few tools were used to produce it. We love to pour over these builds so if you’ve done one, document it and send it in.

Neutering the On Demand Button

[Dan] hated his Comcast remote because the On Demand button could be hit by mistake. This was usually when trying to unpause live TV. The remainder of the show couldn’t be viewed just because the On Demand menu launched. Simplicity is king. He fixed this by placing two small paper rolls between the button and the circuit board. This way the button can still be used but only if you press pretty hard.

Punching Out Parts

December 22, 2009 by 13 Comments

If you’re more of a code monkey than artist, it may be tough to transform your ideas into the 3D models necessary for fabbing. The folks working on openSCAD apparently feel our pain.

openSCAD uses a language somewhat reminiscent of C for creating models. A preview of the model is rendered alongside your code. Fully cross-platform, it runs on Linux, OS X, and Windows. Much like SketchUp, openSCAD can also extrude 2D outlines into models. This feature comes in very useful if one already has a set of technical drawings for a part. With no price tag, it’s pretty affordable during this costly season.

CNC Circuit Board Fabrication

November 23, 2009 by 35 Comments

[Jonathan Ward’s] pcb mill is as impressive as it is inexpensive. Twenty-six plywood parts, labeled A-Z, are used to assemble the machine along with the customary precision rods, stepper motors, and router assembly. His bill of materials prices the unit at $458.18, a small price to pay in order to forgo a multi-step etching process.

His test board shows some fairly fine pitch that could turn out most home-project circuit boards. We’ve contacted [Jonathan] regarding the specifics of milling the plywood parts out of a 2 foot by 4 foot sheet of plywood. Watch for an update with any information he’s willing to share. We hope he’ll make the milling files for the plywood parts available so that you can build a copy of the device for your own use.

[Thanks Charles]

DIYLILCNC: Do-it-yourself CNC Mill

November 13, 2009 by 39 Comments

DIYLILCNC

The DIY LIL CNC project is the newest member of the homebrew fabrication scene. This is a three-axis CNC mill that can be built by anyone with basic shop skills and about $700 in their pocket. Many of the materials can be acquired from the likes of Home Depot: the basic framework is assembled from Masonite, while other cost-cutting measures include the use of skate bearings and a common Dremel tool for powering the cutting bit. About half of the cost is for the HobbyCNC driver and stepper motor package that runs the show.

The instructions for the DIY LIL CNC are distributed under a Creative Commons license, allowing for modification and distribution with few restrictions. They’re well-written and quite thorough, including all patterns and a complete bill of materials with suppliers, part numbers and costs. As documented, the ’bot can produce parts up to 12 x 14 x 2 inches, but the project’s creators offer some suggestions on adapting the design for larger work. It’s not self-replicating like the RepRap aims for; you’ll need access to a laser cutter for some of the parts. If you can clear that hurdle, this looks like a great introduction to CNC production.

Linear Optical Encoder

November 12, 2009 by 32 Comments

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Optical encoders are nothing new; they can be found in everything from mice to printers. They’re great for allowing DC motors to know their exact position and even current direction. If this is sounding like old hat, it’s because we’ve shown you rotational versions before.

[Chris] uses the same concept, but produced a linear optical encoder instead of rotational. His setup is much like whats used in non stepper-motor CNC and RepRap mills, allowing ordinary DC motors to know their position within a plane. It’s a quick tutorial, but we liked the detail and it reminded us we need to finish that DC motor based mill thats still a pile of parts in the closet. Check out a video of [Chris’] in action after the break. Continue reading “Linear Optical Encoder” →

Boombox Warns Construction Ahead

October 20, 2009 by 21 Comments

construction-sign-boom-box

[Sam] built himself a boom box using salvaged parts and a car stereo. The case was cut using a CNC router he had access to at his school. The front panel is cut from a “Construction Ahead” road sign. The size of the case is based roughly on the rotting enclosures from which he pulled the speakers. He’s included connectors for external speakers as well as a USB charging port. The unit is powered by a gel battery and is recharged using an automotive battery charger.

A boom box lets you take the party anywhere. We like this one because of the pop art feel of the finished project.