The DIY LIL CNC project is the newest member of the homebrew fabrication scene. This is a three-axis CNC mill that can be built by anyone with basic shop skills and about $700 in their pocket. Many of the materials can be acquired from the likes of Home Depot: the basic framework is assembled from Masonite, while other cost-cutting measures include the use of skate bearings and a common Dremel tool for powering the cutting bit. About half of the cost is for the HobbyCNC driver and stepper motor package that runs the show.
The instructions for the DIY LIL CNC are distributed under a Creative Commons license, allowing for modification and distribution with few restrictions. They’re well-written and quite thorough, including all patterns and a complete bill of materials with suppliers, part numbers and costs. As documented, the ’bot can produce parts up to 12 x 14 x 2 inches, but the project’s creators offer some suggestions on adapting the design for larger work. It’s not self-replicating like the RepRap aims for; you’ll need access to a laser cutter for some of the parts. If you can clear that hurdle, this looks like a great introduction to CNC production.
[Gabriel] is making 3D movies using only one camera. This should be impossible because true 3D needs to be stereoscopic, with images from different perspectives for each eye. He’s worked this out by mounting the camera on a CNC gantry and programming it to make two passes along slightly different paths. He’s plotting the camera paths using SketchUp and a plugin that exports paths as CamBam files, automatically adjusting for perspective. The two videos are then merged using Stereo Movie Maker.
We’ve embedded both a 3D video as well as behind-the-scenes filming video after the break but you’ll need the red and blue 3D glasses to view the former. It’s not too much of a stretch to tweak his methods and use this for stopped motion video where one button press takes a frame for each eye. Now, who will be the first to bring us a Star Wars remake filmed in stopped-motion 3D using the original action figures? Read the rest of this entry »
[Viacheslav] built a plotter that is fast and accurate. He wanted to take it one step further and added a laser in place of the pen. The 300 mW unit does a nice job of wood-burning any pattern sent to it, but isn’t strong enough to serve as a laser cutter for anything other than thin-film. We wonder if it can be used to cut solder paste stencils for surface mount PCB production.
In the video after the break you can see some plotting that uses a pen. In addition to writing on paper, [Viacheslav] has tested this as a method of applying etch resist to a copper clad board for PCB production. He’s able to achieve 0.8 mm pitch but the production process is limited by the resist pen’s tendency to wear out quickly and to only prevent etching for a short period of time (compared to toner transfer resist).
Just like with his touch sensitive keypad project, he’s taken the time to thoroughly document his work. Build notes, pictures, CAD files, and source code are all available for your perusal and hackage.
[Raul] built a CNC hot wire cutter that he uses for cutting shapes out of foam. His device uses two flat bed scanners to provide two planes of motion. One scanner arm has the foam mounted on it and provides the Y-axis movement. The other scanner has the hot wire mounted on it and provides the X-axis movement. The cutting wire is mounted on a flexed bow made from heavy gauge coat hanger wire.
He tapped into the logic board of one scanner to gain access to the motor movements. The other is connected through a couple of H-bridges. Both are controlled by an Atmel AVR ATmega128 which in turn takes its commands from a connection with a computer printer port. A python program uses vector graphic files in SVG format and traces the outline for cutting.
We’ve got a video of this in action after the break. At our request, [Raul] took some time to post a set of pictures and make comments on them. Thanks for the hard work and great job! Read the rest of this entry »
De Beers would have you believe that only diamonds will do, but hackers are hardly ones to follow convention. How better to say “I love you” than with a MakerBot-extruded black ABS engagement ring? [Adam Elkins] did just that, creating the design with a combination of GIMP, SketchUp and Blender, then producing the final output on a MakerBot at Philadelpha hacker space Hive.
From the steampunk wedding at the 2008 Maker Faire, to the science-meets-romance web comic xkcd, hackers certainly have some unique ways of expressing their devotion. What are some of the wildest or most charming that you’ve seen? Comments are open…speak now or forever hold your peace.
Oh, and the engagement ring? She accepted. Congratulations to the lucky couple!
We love CNC hacks, so when [Jonny] sent in his nearly complete CNC router we were ecstatic. There are only a couple of posts thus far, and it takes some digging, but its pretty easy to understand his mindset and overall plan while making the CNC. It currently has full 3 axis movement and he replaced the previously dinky Harbor Freight Dremel with a much more powerful DeWalt that even Tim Taylor would be proud of. Software side of things he uses a combination of EMC2 and their collection of open source CAM codes. The project is coming along nicely and more updates are promised. Check out some more videos after the break. Read the rest of this entry »
The folks over at Kirkham Motorsports have turned out two things of beauty. The first is a sky’s-the-limit milled aluminum car. The second is a book about the making of the car that runs $4500 per copy. Why so much for a book? The binding is milled out of a 35 pound aluminum billet.
The project spans a 2 1/2 year build cycle and showcases the gamut of craftsmanship. The extremely detailed build log is available at their website in PDF form. Of particular interest to us is Chapter 10: Milling. The sheer volume of machined parts for this roadster is mind-boggling. There’s also plenty of CNC pipe bending involved with the body work in Chapter 18.
Finish up your work this morning and spend the rest of the day with this fantasy creation. If you’ve got too much to do, why not shell out for the hard-copy version and devote your weekend to metal-working romance?
This Clock Knock Block has a bit of everything; milling, Arduino, sensing, solenoids, and plenty of dirty puns. Just knock on the box or on the table right next to it and the time of day will be played back to you in a series of crisp, clean knocks. A big part of the fun here is that the box is a musical instrument.
If you take a look inside you’ll find an Arduino, a piezo sensor, a solenoid, and a nine-volt battery. The piezo sensor detects your knocking as an input. It can even listen to and repeat back a series of your knocks. The Arduino actuates the solenoid, which strikes the wooden enclosure, producing the knocking sound.
We’ve embedded a video of this useless machine after the break (that’s where all the puns are). One note for your own build; this box is made out of mahogany and because it is used as a resonance chamber, this may not work as well if it isn’t milled from a piece of quality lumber. Read the rest of this entry »
[Tyler] has had his electrochemical machining hack up for a while now. His final version uses a pump to move electrolyte out through the etching head and onto the workpiece. This keeps fresh electrolyte in the etching region and clears out the insoluble material. We see how this could be attached to a CNC system and used to etch PCBs without the use of a special inkjet printer, toner transfer, or laser etching machine.
[Chris] liked Cartesian RepRap idea so much that he decided to design his master’s diploma project around it. Though it uses most of the same parts as the RepRap (even the PCBs), [Chris] has adapted it so it does milling rather than 3D printing. Most of the parts (such as the stepper motors) were harvested from old inkjet printers and typewriters. The thee-axis CNC machine can already etch and carve styrofoam at an impressively high resolution. To deal with all of the debris that comes with milling, a vacuum attachment (shown attached) was created. [Chris] is considering adapting it so it can work with wood and aluminum as well. Best of all, it uses standard G-code files, just like the RepRap. A publication by [Chris] on the project is also available through his website. No plans to release a kit have been announced yet, but we’ll wait and see. If any commenter knows of an open source CNC milling machine available as a kit, feel free to post a link to it below.
