Drilling Perfectly Centered Holes

February 26, 2010 by Jakob Griffith 38 Comments

If you’ve ever been caught in the situation of needing to drill a clean straight hole down the center of a bolt or rod, you’ve probably tried and ended up with a broken bit or tilted hole, and a ton of cursing to boot.

[Vik] let us know about this nifty trick for drilling ‘down the middle’ using a simple hobby drill press and vice. He claims it’s ‘physics guiding the bit’ but in reality its just crafty use of a chuck. Either way the quick trick works, and will hopefully save a lot of hackers some headaches in the future.

Let us know in the comments if you have any simple quick tips that you use when you’re out in the shop.

Drill-powered Go Cart

January 28, 2010 by Mike Szczys 36 Comments

Here we have a toy car modified to use a drill as the powertrain. [Hans] has thrown a 12v 4.5 amp battery in to power the motor and it tops out around 9 miles per hour. This is similar in concept to the trash-based go cart from last week but this time there’s video. He’s built a couple of these and there’s footage of both after the break. Our favorite part is from the first video when dad chuckles with glee from behind the camera as son whips around the neighborhood on the mean-sounding machine.

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CNC Brought To You By Zip Ties

January 17, 2010 by Jakob Griffith 22 Comments

Gimp skillz.

[lucassiglo21] let us know about his finished 3 axis CNC (Translation via Google). While home CNCs are nothing new, we really liked this masterpiece. The CNC is entirely custom, from the electronic control boards (connected to a PC via parallel port) to the physical mill (with an end result of 30x30x15cm workable area). Our favorite part is the use of screw/band clamp zip ties to hold the Dremel – a true showing of hacker geekyness. For those who haven’t seen a CNC drill a circle before (and honestly, who hasn’t?), check a video after the break.

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Wine Glass Time Keeper

January 16, 2010 by Mike Szczys 17 Comments

We’ve seen a glut of time-keeping projects lately. We guess time was the original motivator for technology so we’re okay with it (but we’re not calling ourselves Clockaday quite yet). This clock, or more appropriately this timer, is a homemade hourglass that [Andrei] put together. The finished look is simple but he put some real time into its production.

The glass portion is a combination of two wine glasses. He removed the stems, ground the bottoms flat, then drilled holes to allow the sand to pass. He used plumbers putty around the top of the upturned reservoir to create a temporary bowl of water which cooled the glass during drilling. This prevented cracking by keeping the friction generated heat at bay. Working with the glass took a total of around five hours.

To assemble, he epoxied the two wine glasses together, routed out a ring in the wood bases for the lips, and used dowels to connect the two ends. [Andrei] concluded that the gentle slope at the bottom of the wine glasses is not the ideal shape as some sand can get stuck in them. Perhaps champagne flutes for his next build? At any rate, we think it’s a unique, non-automated hourglass build.

Drilling Precise Grids

September 9, 2009 by Mike Szczys 13 Comments

precision_hole_drilling

Drilling precise grids without a CNC machine can be tough to pull off. [Ookseer] has come up with a nifty method for dilling aligned holes with a drill press. He uses a right-angle jig on a Dremel drill press with stacks of business cards as spacers. The same number of cards is added between the substrate and the jig to space each new hole evenly. This method comes in handy when drilling grids in an enclosure for speakers, temperature sensors, or for an aesthetically pleasing design.

Automatic Blind Opener

March 6, 2009 by Caleb Kraft 20 Comments

blinds

[Contraptionmaker] ran into a problem when putting plastic insulation over his windows during the winter. When you cover the windows from the inside to prevent drafts, your access to the stick that opens the blinds is cut off. His solution was to build an automatic blind opener from a cordless drill. He started with some motors he had around the house, but none of them were strong enough. The final solution was a $10 Black & Decker drill. After removing the handle and trigger to extend it, he made a simple wall mount for it. You may notice him soldering some batteries into it, in his directions. Those are just for backup, in case the power goes out. You can see a video of it in action after the break. If you want something triggered by an alarm, or for a different type of blind, we may be able to help you out.

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Tools: Proxxon Drill Press TBM115/TBM220

February 27, 2009 by Ian 30 Comments

tbm220ii

A decent drill press is a crucial tool for an electronics lab. We use our drill press to make holes in our own circuit boards, and tap or break traces on existing circuit boards. We’ve used a lot of tools to drill circuit boards — power drills, power drills in “drill press stands”, and high-speed rotary tools — but when we started doing projects on a schedule, it was time for something more reliable.

We first spotted the Proxxon TBM115/TBM220 drill press in the window of a local shop. Its tiny size and adjustable speed seemed ideal for drilling circuit boards. At $200, this is one of the pricier tools in our lab, but quality bearings and smooth drilling action aren’t cheap. Read about our experience with this tool below the break.

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