[GregO29] had a 10″ GoTo telescope but at 70lbs, it wasn’t really portable. And so he did what any self-respecting CNC enthusiast would do, he put his CNC skills to work to make an 8″ Newtonian reflector, semi-Nasmyth mount telescope of his own design. It also gave him a chance to try out his new Chinese 6040 router/engraver with 800W water-cooled spindle.
What’s all that fancy terminology, you say? “Newtonian reflector” simply means that there’s a large concave mirror at one end that reflects a correspondingly large amount of light from the sky to a smaller mirror which then reflects it toward your eye, preferably along with some means of focusing that light. “Semi-Nasmyth mount” means that the whole thing pivots around the eyepiece so that you can keep your head relatively still (the “semi” is because the eyepiece can also be pivoted, in which case you would have to move your head a bit).
We really like the mechanism he came up with for rotating the telescope in the vertical plane. Look closely at the photo and you’ll see that the telescope is mounted to a pie-shaped piece of wood. The curved outer circumference of that pie-shape has gear teeth on it which he routed out. The mechanism that moves these teeth is a worm screw made from a 1″ spring found at the hardware store that’s on a 3/4″ dowel. Turn the worm screw’s crank and the telescope rotates.
Continue reading “CNC-Telescope With Semi-Nasmyth Mount”
Using a CNC router is a dusty business if your material of choice is wood. Sure, you can keep things tidy by chasing the cutter around the table with a shop vac, but that sort of takes the fun out of having a machine that can make cuts without you. The big boy machines all have integrated dust collection, and now you can too with this 3D-printed CNC router dust shoe.
Designed specifically for the X-Carve with a DeWalt 611 router, [Mark Edstrom]’s brush is a simple design that’s almost entirely 3D printed. The shroud encloses the router body and clamps to the mounting bracket, totally surrounding the business end of the machine. The cup is trimmed with a flexible fringe to trap the dust and guide it to the port that fits a small (1-1/4″ diameter) shop vac hose. The hose is neatly routed along the wiring harness, and the suction is provided by a standard shop vac.
Files for the cup are up on Thingiverse; we suspect it’d be easy to modify the design to work with other routers and dust collectors. You might even find a way to shroud a laser cutter and capture the exhaust with a DIY filter.
Continue reading “Clear the Air Around Your CNC Router with a Custom Dust Shroud”
For [Jay] and [Ricardo]’s final project for [Dr. Bruce Land]’s ECE4760 course at Cornell, they tackled a problem that is the bane of all machinists. Their project finds the XY zero of a part in a CNC machine using computer vision, vastly reducing the time it take to set up a workpiece and giving us yet another reason to water down the phrase ‘Internet of Things’ by calling this the Internet of CNC Machines.
For the hardware, [Jay] and [Ricardo] used a PIC32 to interface with an Arducam module, a WiFi module, and an inductive sensor for measuring the distance to the workpiece. All of this was brought together on a PCB specifically designed to be single-sided (smart!), and tucked away in an enclosure that can be easily attached to the spindle of a CNC mill. This contraption looks down on a workpiece and uses OpenCV to find the center of a hole in a fixture. When the center is found, the mill is zeroed on its XY axis.
The software is a bit simpler than a device that has OpenCV processing running on a microcontroller. Detecting the center of the bore, for instance, happens on a laptop running a few Python scripts. The mill attachment communicates with the laptop over WiFi, and sends a few images of the downward-facing camera over to the laptop. From there, the laptop detects the center of the bore in the fixture plate and generates some G-code to send over to the mill.
While the device works remarkably well, and is able to center the mill fairly quickly and without a lot of user intervention, there were a few problems. The camera is not perfectly aligned with the axis of the spindle, making the math harder than it should be. Also, the enclosure isn’t rated for being an environment where coolant is sprayed everywhere. Those are small quibbles, and these problems could be fixed simply by designing and printing another enclosure. The device works, though, and really cuts down on the time it takes to zero out a mill.
You can check out the video description of the build below.
Continue reading “Zeroing CNC Mills With OpenCV”
[This Old Tony] has a few videos that have made appearances on Hackaday. His latest one is CNC Dummies for Routers (see below). The subtitle, CNC Basics, is an honest one. If you’re already well versed in GCode and Mach 3, you probably won’t make it through the 14 minute video (although Tony is pretty entertaining even if you know what he’s talking about).
By his own admission, this is really CNC basics for hobby-grade CNC routers and mills. He starts off talking about his custom-built machine along with some common machines in the $500-$5000 range. He then gives a simple sketch of what GCode looks like.
Continue reading “CNC Dummies for Routers”
We’ve seen a number of DVD- and CDROM-based small CNC machines here, but few are as simply beautiful as this one by [julioberaldi] over on Instructables (translated from Portuguese here).
We’ll cut to the chase; it’s the frame. Cut from steel sheet scraps with a hacksaw, and welded or soldered together with “bar solder”. It looks like a lot of sanding, painting, and polishing went on. The result is something we’d be proud to have on our desk.
For now, it simply draws with a pen. But watch the video, embedded below, and you’ll see that it runs exceptionally smoothly. If we’re reading the Instructable right, the next step is to turn this into a CNC cutter. We can’t wait to see where the project goes from here.
Continue reading “A Truly Classy Metal-Framed Mini CNC”
We recently gave you some tips on purchasing your first milling machine, but what we didn’t touch on was CNC (Computer Numerical Control) systems for milling machines (or other machines, like lathes). That’s because CNC is a complex topic, and it’s deserving of its own article. So, today we dive into what CNC is, how it works, and ultimately if it’s right for you as a hobbyist.
Continue reading “An Introduction to CNC Machine Control”
Introduced last year as an improvement on the very popular Shapeoko CNC router, the X-Carve by Inventables has grown to be a very well-respected machine in the community. It’s even better if you throw a DeWalt spindle on there, allowing you to cut almost everything that’s not steel. With a recent upgrade to the X-Carve, it’s even more capable, featuring the best mods and suggestions from the community that has grown up around this machine.
The newest iteration of the X-Carve features higher power drivers, better rigidity, and a heat sink for the spindle. That last item is an interesting bit of kit – routing takes time, and a 1¼HP motor will turn electricity into heat very effectively.
In addition to the 500mm square and 1000mmm square routers previously available, there’s a new, 750mm square machine available. All machines feature a new electronics box for the X-Carve, the X-Controller. This ‘brain box’ is a combined power supply, stepper driver, and motion controller built into a single box. The stepper drivers are able to supply 4A to a motor, is capable of 1/16 microstepping, and has connections for limit switches, spindle control speed, a Z probe, and outputs for vacuums or coolant systems. The underlying controller is based on grbl, making this brain box a very solid foundation for any 3-axis CNC build. The ‘brain box’ format seems to be the way the hobbyist CNC market is going, considering the whispers and rumors concerning Lulzbot selling their Taz6 brainbox independently from a 3D printer.
The new X-Carve is available now, with a fully-loaded 1000mm wide machine coming in at about $1400. That’s comparable to many other machines with the same volume, unlike the Chinese 3040 CNC machines, you don’t need to find an old laptop with a parallel port.