DIY Servo Activated Door Lock With Capacitive Touch Keypad

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Since he was a kid [Giorgos Lazaridis] has always loved the idea of having an electronic door locking mechanism, and now that he has the means, he’s decided to construct one for securing the door to his apartment. He calls the project “simple and cheap”, though we’re not sure about the first part. Taking a look at his very detailed build log, you can see that he has invested quite a bit of time and effort into this impressive project.

Buying an off the shelf product was expensive and not a whole lot of fun, so [Giorgos] disassembled his door’s locking mechanism to see how he might be able to actuate the lock electronically himself. With minimal modifications to the lock, he was able to add a servo which reliably opens the it when triggered.

With the mechanical portion of the project out of the way, he spent a great deal of time working on the door’s electronic components, including the PIC-based controller and capacitive keypad. The keypad proved to be a bit of a problem, but after a few revisions he found a design that was both reliable and pleasing to the eye.

The locking mechanism works pretty well, as you can see in the video below, and [Giorgos] is quite pleased with the results.

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Simple Household Status System

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[BrianH] decided that he no longer wanted to venture outside on cold or rainy days just to check if the mail had come, so he built himself a notification system that would alert him if the postman had stopped by. Additionally, he admits to being forgetful on occasion and wanted a way to monitor whether or not he forgot to close the garage door. His Instructable details how he accomplished both of these tasks with the household monitor he built around an ATmega168. His project uses a mailbox mounted photoresistor to determine when the mailbox has been opened, and a reed switch that is triggered when the garage door has been opened. If either of these things occur, a beep is emitted from his notifier, and the appropriate status LED is lit. Simply monitoring whether the garage door has been opened is not all that helpful, so he programmed his notifier to beep persistently at 10-minute intervals if the garage has been left open for more than an hour.

His hack is pretty useful, but he does mention that there is an inordinate amount of wiring that needs to be laid, citing his driveway repaving as a great opportunity to do so.

Making Nixie Tubes At Home

[Aleksander Zawada] makes vacuum tubes in his home. One of the most challenging builds he has taken on is to produce a working Nixie tube. He describes the process in a PDF (Internet Archive, updated 2024), covering his success and failure. It seems the hardest part is to get the tube filled with the proper gas, at the proper pressure, and firmly seal it. In the end he managed to make a tube with three digits (0, 1, and 2) that worked for about 700 hours before burning out.

[Aleksander] joins [Jeri Ellsworth] on the short list of hackers who can pull off extreme industrial manufacturing at home. Kudos.

[Thanks Duncan]

Jeri Makes Integrated Circuits

[Jeri Ellsworth] made this silicon inverter at home, by hand. It took her two years to get the process figured out and achieve something we didn’t think was possible. The complexity of manufacture, and the wide range of tools and materials needed seem insurmountable but she did it anyway. Her home chip fab Flickr set is well commented and details her work area and part of the processing. If you’re hurting for more check out her 40 minute Metalab talk which we’ve embedded after the break.

If her name sounds familiar but you just can’t place it you may know her from The Fatman and Circuit Girl. We’ve also featured some of her hacks, such as her Pinball challenge against [Ben Heckendorn], and her giant Etch-a-Sketch.

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Home Injection Molding

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[Kenneth Maxon] is a wizard who only does things one way, beautifully. While out of the average hacker’s production capabilities, his injection molding machine is amazing to behold. The machine has all features a commercial model would. It heats and cools the mold, produces over a ton of pressure to inject plastic with, and ejects parts automatically to name a few.

WAP Controlled Home Automation

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[Josh] sent in a home automation project he did a little while ago. It has a total of eight switched outlets. The main focus of the project was WAP access for remote control from any cellphone. The control box is based on a design by [Ashley Roll] for controlling eight servos using a PIC microcontroller. A listener app written in Java monitors the control web page and sends signals to the board via serial port. He used opto-isolated 240V solid state relays for each of the outlets. All the pieces are available on the site and he might even do a custom control board design if there is enough interest.