EL Wire: Make It, Connect It, Power It

[Jeri’s] back with a series of videos that outlines the step-by-step electroluminescent wire manufacturing, making EL panels from PCBs, and assembling power supplies for EL hardware. These concepts are actually quite approachable, something we don’t expect from someone who makes their own integrated circuits at home.

The concept here is that an alternating current traveling through phosphors will excite them and produce light. You need two conductors separated by a dielectric to get the job done. For wire, [Jeri] uses one strand of enameled magnet wire and one strand of bare wire. The enamel insulates them, protecting against a short circuit.

But that’s not all, she also tests using a circuit board as an EL panel. By repurposing the ground plane as one of the conductors, and using the solder mask as the dielectric she is able to paint on a phosphor product resulting in the glowing panel.

Finally, you’ve got to get juice to the circuit and that’s where her power supply video comes into the picture. We’ve embedded all three after the break. It’s possible that this is cooler than blinking LEDs and it’s fairly inexpensive to get started. The circuitry is forgiving, as long as you don’t zap yourself with that alternating current.

Continue reading “EL Wire: Make It, Connect It, Power It”

Making EL Wire

[youtube=http://www.youtube.com/watch?v=3RKBGxJJmwg]

[Jeri Ellsworth] adds electroluminescent wire to the list of things she makes. The materials list is incredibly low. The common components are epoxy coated magnet wire for the center conductor and bare wire for the second conductor. The part you don’t have on hand is phosphors, although she does link to a source.

The bad news: she doesn’t show us the build process or share the details about the inductor that fires this thing up. The good news: in-depth videos are on the way. In the mean time you can marvel in her glowing success at the end of the video, or check out some of her other electroluminescent fun.

Electro Luminescent Fun With Jeri Ellsworth

[youtube=http://www.youtube.com/watch?v=ZuDZnJX5kqw]

[Jeri] got her hands on some of the DuPont Luxprint EL ink and had some fun conducting experiments. She tried different materials for the base and the display itself.  Not only does she just play with materials, she also tears apart a VFD and an LCD to see if she could use them for parts. The LCD turned out to be the most successful. We saw this stuff show up at the Bay Area Maker Faire and we’re excited to see it become more accessible.

[via Makezine]

Transistor Fabrication: So Simple A Child Can Do It

If manufacturing printed circuit boards has become too easy you should try your hand at producing transistors. [Jeri Ellsworth] put together a collection of videos outlining the process. These go way beyond the IC fabrication we saw from her in the past. It doesn’t take much, a 1000 degree oven with steam option, silicone wafers, and a variety of chemicals. We’ve embedded the instructional video as well as two demonstrations of her N-style FET after the break. Continue reading “Transistor Fabrication: So Simple A Child Can Do It”

Bill Paxton Pinball

No, your eyes do not deceive you, you are looking at a [Bill Paxton] pinball machine. [Ben Heck], commonly known for his portable gaming system modifications has finally finished his pinball machine build. We’ve had our eye on it ever since [Jeri Ellsworth] challenged him to see who got theirs done first. As you can see, he’s done a fantastic job on the machine itself. He has also documented it fantastically, there’s a build log, a gallery, demonstration videos etc.

[thanks Matt]

Jeri Makes Integrated Circuits

[Jeri Ellsworth] made this silicon inverter at home, by hand. It took her two years to get the process figured out and achieve something we didn’t think was possible. The complexity of manufacture, and the wide range of tools and materials needed seem insurmountable but she did it anyway. Her home chip fab Flickr set is well commented and details her work area and part of the processing. If you’re hurting for more check out her 40 minute Metalab talk which we’ve embedded after the break.

If her name sounds familiar but you just can’t place it you may know her from The Fatman and Circuit Girl. We’ve also featured some of her hacks, such as her Pinball challenge against [Ben Heckendorn], and her giant Etch-a-Sketch.

Continue reading “Jeri Makes Integrated Circuits”

Pinball Build Throws Down The Gauntlet

[Jeri Ellsworth] is building her own pinball machine. Her build log is delivered in the form of daily videos that walk through the progress. In addition to seeing the intricate ramps, traps, and controllers she outlines her build techniques. These include reproducing parts based on old pinball machines and bending acrylic with a custom tool or a toaster oven.

The driver she’s planning to use is an Altera FPGA with a bunch of FETs to control the heavy-load components. There’s not a ton of info on the actual electronics but we had a heck of a fun time looking at the creative field components. Our favorite by far is the television from Day 7. The screen is translucent with a rear projected image. When the ramp in front of it is raised the pinball can be jumped right through the screen!

We couldn’t find a project page for this but we’ve embedded [Jeri’s] videos after the break. Continue reading “Pinball Build Throws Down The Gauntlet”