Fail Of The Week: Laser Cutter That Makes Jagged Edges

September 12, 2013 by Mike Szczys 45 Comments

This Fail of the Week is really only a failure because of the standards to which [eLabz] holds himself. The rig pictured above is a laser cutter built out of DVD drive parts. It goes above and beyond most of the optical drive CNC projects we see around here — it actually makes cuts! But [eLabz] looks on it as a failure because the steps of the driver motors are visible as jagged edges in those cuts. We see this more as a pausing point in the development process before the next refinement is made.

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Hackaday Links: Sunday, June 23rd, 2013

June 23, 2013 by Mike Szczys 14 Comments

Need to connect a male pinheader to male jumper wires? [Scoops] came up with a brilliant method using jumpers meant for dual-pin headers like on motherboards.

Atanua, a real-time logic simulator, was just upgraded for the first time in a few years. We’ve liked this one since way back. The changes mostly involve performance improvements.

You can see what’s inside of Google Glass without shelling out $1500 for your own hardware. [Thanks Itay]

Coding a Minecraft clone in x86 assembly is pretty impressive. We had to install nasm and qemu to get it to compile but it does work. If you don’t want to build the project just check out the demo video. There’s no sign of creepers but dig too deep and you’ll fall out of the world. [Thanks Dmitry]

Here’s a way to use multiple Google Drive accounts as a RAID array.

[Sick Sad] produced some really trippy photographs using long exposures with a laser line on a servo. The result is a photorealistic image of the subject (faces in this example) that looks like it was melted à la [Salvador Dalí]. If you’re just interested in using the laser for light painting check out Hackaday alum [Jeremy Cook’s] work in that area.

And finally, two monitors are better than one. [Bryan] put his both together in portrait orientation using a laser-cut mounting bracket of his own design.

Hackaday Links: Sunday, May 19th, 2013

May 19, 2013 by Mike Szczys 32 Comments

Laser cutter owners may find this online box design tool which [Jon] built quite useful. It’s got a few more joint options than the Inkscape box design add-on does.

Apparently the US Navy has the ability to bring down drones in a flaming pile of laser-caused death. [Thanks Joshua]

[Michail] has been working on a transistor-based full adder. He’s posted a Spice simulation if you want to learn about the design.

Turn your crystal clear LED bodies into diffuse ones using a wooden dowel, power drill, and sandpaper. The results look better than what we’ve accomplished by hand. [Thanks Vinnie]

Play your favorite Atari Jaguar games on an FPGA thanks to the work [Gregory Estrade] did to get it running on a Stratix-II board. You can pick up the VHDL and support tools in his repo. If you’re just curious you can watch his demo vid.

Members of Open Space Aarhus — a hackerspace in Risskov, Denmark — have been playing around with a bunch of old server fans. They made a skirtless hovercraft by taping them together and letting them rip. Too bad it can’t carry its own power supply

Here’s another final project from that bountiful Cornell embedded systems class. This team of students made a maze game that forms the maze by capturing walls drawn on a white board.

And finally, here’s a unique chess board you can build by raiding your parts bin. [Tetris Monkey] made the board from the LCD screen of a broken monitor. The playing pieces are salvaged electronics (like big capacitors) against corroded hardware (like nuts and bolts). We think it came out just great!

3D Scanner With Remarkable Resolution

May 15, 2013 by Mike Szczys 47 Comments

Modeling simple objects in 3D can take some time. Modeling complex items… well you can get your college degree in that sort of thing. This method side-steps the artistic skill necessary to make the real virtual by using a laser and camera to map a three-dimensional object.

[Alessandro Grossi] is breaking the rules by using a 100mW laser for the project. He thinks that the Italian government prohibits anything over 5mW, but also mentions that the lens used to turn the laser dot into a vertical line drops the power dramatically. The beefy diode does still pay off, providing an incredibly intense line of light on the subject being mapped. The high-end DSLR camera mounted on the same arm as the laser captures a detailed image, which can be processed to dump everything other than the laser line itself. Because the two are mounted on different axes, the image provides plenty of perspective. That translates to the 3D coordinates used in the captured model shown in the inlaid image.

We’ve seen 3D scanners that move the subject; they usually rotate it to map every side. This method only captures one side, but the stepper motor moves in such small increments that the final resolution is astounding. See for yourself in the video after the break.

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Retrotechtacular: First Laser Transmitter Built 50 Years Ago

May 14, 2013 by Mike Szczys 15 Comments

helium-neon-laser-transmitter

Most of the time we feature hokey film footage in our Retrotechtacular series, but we think this hack is as cool today as it was fifty years ago. [Clint] wrote in to tell us about Operation Red Line. It was an experiment performed May 3rd and 4th, 1963, which means the 50th anniversary just passed a few weeks ago. The hack involved sending data (audio in this case) over long distances using a laser. But back then you couldn’t just jump on eBay and order up the parts. The team had to hack together everything for themselves.

They built their own helium-neon laser tube, which is shown on the right. The gentlemen involved were engineers at a company called Electro-Optical System (EOS) by day, and Ham radio enthusiasts by night. With the blessing of their employer they were able to ply their hobby skills using the glass blowing and optical resources from their work to get the laser up and running. With that side of things taken care of they turned to the receiving end. Using a telescope and a photomultipler they were able to pick up the beam of light at a distance of about 119 miles. The pinnacle of their achievement was modulating audio on the transmitter, and demodulating it with the receiver.

[Clint] knows the guys who did this and wrote up a look back at the project on his own blog.

DVD Laser Diode Used To Build A Laser Engraver

May 6, 2013 by Mike Szczys 49 Comments

[Johannes] has been reading Hackaday for years but this is the first project he’s tipped us off about. It’s a laser engraver built from a DVD burner diode (translated). It turned out so well we wonder what other projects he’s forgotten to tip us off about?

This is the second CNC machine he’s seen through from start to finish. It improves upon the knowledge he acquired when building his CNC mill. The frame is built from pine but also uses bits of plywood and MDF. It can move on the X and Y axes, using drawer sliders as bearings. The pair of blue stepper motors drive the threaded rods which move the platform and the laser mount. Just above the laser he included a small DC fan to keep it from burning up. The control circuitry is made up of an Arduino Nano and a stepper motor driver board. Catch a glimpse of the engraver cutting out some stencil material after the break.

There must be something about Spring that brings out the urge to work with laser diodes. We just saw a similar 1W cutter last week.

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Light Graffiti With Servos And Python

April 5, 2013 by Jeremy Cook 12 Comments

Light Graffiti is can be lots of fun if you have a decent amount of artistic ability, and a keen sense of timing. If you don’t have the necessary skills, you can always compensate by using Python-controlled servos to move everything automatically. The Python code can be found here, and makes use of the Python Image Library to process the images into a “drawable” form. A [pyMCU] with firmware capable of simultaneous servo control was used to move the laser fixture around.

One of the more difficult aspects of this experiment was getting the timing correct between each laser pulse. The timing routine involes a bit of geometry, calculating the distance between each using trig. As explained in the article, this may be a bit of overkill. It still didn’t compare to the trig involved in a previous experiment drawing a circle with this laser-servo fixture. Be sure to check out the video of this laser-setup in action after the break. I’ve been quite pleased with the results, and look forward to what can be done with it in the future!

Thanks to [pyMCU] for letting me have a few of these boards to play with!

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