Estes Wants You To 3D Print Their New Model Rocket

September 5, 2025 by Tom Nardi 43 Comments

The Estes line of flying model rockets have inspired an untold number of children and adults alike, thanks in part to their simplicity. From the design and construction of the rockets themselves to the reliability and safety of the modular solid-propellant motors, the company managed to turn actual rocket science into a family activity. If you could glue fins onto a cardboard tube and stick a plastic nosecone on the end, you were nearly ready for launch.

But what if you’re looking for something a bit more challenging? That’s where the new Estes Scorpio 3D comes in. Unlike the classic Estes kit, which included the fins, nosecone, and other miscellaneous bits of the rocket, the Scorpio kit requires you to 3D print your own parts. Do it right, and the company says you can send your creation to heights of 1,000 feet (305 m).

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A Simple Simulator For Model Rocket Performance

August 4, 2025 by Lewin Day 7 Comments

When building a model rocket, it can be fun to get into the maths of it all—calculating the expected performance of your build, and then seeing how it measures up in the real world. To aid in that task, [Rotislav Persion] has created a simple web-based simulator for charting the potential performance of your own rockets.

The calculator lets you key in the fundamentals of your hobby rocket. Punch in the diameter of your rocket, its mass, the standard rocket engine you’re using, and the diameter and delay time of your parachute, and it will chart the altitude profile expected during flight.

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Stripping GoPros To The Bone For Model Rocketry

December 1, 2024 by Danie Conradie 11 Comments

The small size of action cameras has made them a great solution for getting high-quality experimental footage where other cameras don’t fit. GoPros are [Joe Barnard]’s camera of choice for his increasingly advanced rockets, but even the smallest models don’t quite fit where he needs them. They also overheat quickly, so in the video after the break, he demonstrates how he strips and customizes them to fit his required form factor.

[Joe] starts out with a GoPro HERO10 Bones, which is a minimalist version intended for FPV drones. He likes the quality of the 4K 120 FPS video and the fact that he can update the settings by simply holding up a QR code in front of the camera. The case appears to be ultrasonically welded, so careful work with a Dremel is required to get it open. The reveals the control board with an aluminum heat sink plate, and the sensor module on a short ribbon cable. For minimal drag[Joe] wants just the lens to poke out through the side of the rocket, so he uses slightly longer aftermarket ribbon cables to make this easier.

The camera’s original cooling design, optimized for drone airflow, meant the device would overheat within 5 minutes when stationary. To increase the run time without the need for an external heat sink, [Joe] opts to increase the thermal mass by adding thick aluminum to the existing cooling plate with a large amount of thermal paste. In an attempt to increase heat transfer from the PCB, he also covers the entire PCB with a thick layer of thermal paste. Many of the video’s commenters pointed out that this may hurt more than it helps because the thermal paste is really intended to be used as a thin layer to increase the contact surface to a heat sink. It’s possible that [Joe] might get better results with just a form-fitting thermal block and minimal thermal paste.

[Joe] is permanently epoxying three of these modified cameras into his latest rocket, which is intended to fly at Mach 3, and touch space. This may look like a waste of three relatively expensive cameras, but it’s just a drop in the bucket of a very expensive rocket build.

We’ve seen GoPros get (ab)used in plenty of creative ways, including getting shot from a giant slingshot, and reaching the edge of space on a rocket and a balloon.

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BPS.Space Succesfully Lands A Model Rocket

August 5, 2022 by Danie Conradie 16 Comments

If you’ve been following [Joe Barnard]’s rocketry projects for the past few years, you’ll know that one of his primary goals has been to propulsively land a model rocket like SpaceX. Now, 7 years into the rollercoaster journey, he has finally achieved that goal with the latest version of his Scout rocket.

Rocket touching down — We have touchdown!

Many things need to come together to launch AND land a rocket on standard hobby-grade solid fuel rocket motors. A core component is stabilization of the rocket during the entire flight, which achieved using a thrust-vectoring control (TVC) mount for the rocket motors and a custom flight computer loaded with carefully tuned guidance software. Until recently, the TVC mounts were 3D printed, but [Joe] upgraded it to machined aluminum to eliminate as much flex and play as possible.

Since solid-fuel rockets can’t technically be throttled, [Joe] originally tried to time the ignition time of the descent motor in such a manner that it would burn out as the rocket touches down. The ignition time and exact thrust numbers simply weren’t repeatable enough, so in his 2020 landing attempts, he achieved some throttling effect by oscillating the TVC side to side, reducing the vertical thrust component. This eventually gave way to the final solution, a pair of ceramic pincers which block the thrust of the motors as required.

Another interesting component is the landing legs. Made from light carbon fiber rods, they are released by melting a rubber band with nichrome wire and fold into place under spring tension. They also had to be carefully refined to absorb as much impact as possible without bouncing, which killed a few previous landing attempts.

Scrolling back through [Joe]’s videos and seeing the progress in his engineering is absolutely inspiring, and we look forward to his future plans. These include a functional scale model of the belly-flopping starship, a mysterious “meat rocket”, and the big one, a space shot to exceed 100 km altitude.

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Saving Martian Colonists Using Table Salt And Rocket Science

January 24, 2022 by Ryan Flowers 45 Comments

Imagine for a moment that you are a member of an early Mars colony. You’re stranded, and the only way to get a message home is to launch a radio well above the surface. To make matters worse, you’ve got no rockets! It was this thought experiment that has motivated [Thoisoi2] to experiment with making a rocket motor using only ingredients and methods available to your average Martian colonist. The methods he has chosen can be seen in the video below the break.

If you skipped Rocketry 101, a quick refresher might help: Rockets work by burning a fuel in an enclosed chamber and then expelling it at high speed in one direction. To get the fuel to burn more quickly (and therefore adding more oomph to the angry end) a complement to the fuel called an Oxidizer is added. It serves to create an oxygen rich environment for the fuel to burn in. It’s the same reason a oxy-propane torch burns hotter than propane by itself.

Sugar Fuels Go Boom — The Sugar Powered Rocket Motor says “Boom!”

Firstly, a stranded Martian would need rocket fuel. If you recall the 1999 movie October Sky, four high school kids used table sugar as their fuel. You might also recall that those tended to get all explody. This volatility caused [Thoisoi2] to eschew sugar as a fuel in favor of a fuel that would also be available to any Martian colonist but be far less likely to cause Rapid Unplanned Disassembly.

What about the oxidizer? In October Sky, the boys experimented with Potassium Chlorate. This is commonly used in rockets but may be more difficult to obtain for your average Mars colonist. But, it turns out that Potassium Chlorate and Sodium Chlorate which can be prepared from table salt will work equally. It’s quite a bit more involved than that however.

Simply adding salt and fuel does not a rocket motor make. The nuances, the science, and the chemistry are all laid out in the wonderful video that [Thoisoi2] has put together, and we are sure you’ll enjoy it as much as we did.

You’ll also get to find out if our stranded Martian ever makes it home or if his potato farming was for naught.

We’d also like to echo the warning in the video: This is an experiment that is pretty dangerous, so don’t try this at home! Definitely try it at somebody else’s house first. Or on the surface of Mars.

Recently Hackaday covered another great attempt at making a rocket motor at home, although this one was a bit less successful, but every bit as interesting! Continue reading “Saving Martian Colonists Using Table Salt And Rocket Science” →

A Promising Start For The Doritos Space Program

September 25, 2021 by Tom Nardi 11 Comments

Rocketry is tricky stuff, but as long as you’re not trying to get into space, the whole idea can basically be boiled down into a simple concept: if you put enough thrust behind it, anything can fly. At least, for awhile. It’s this basic premise that allows what hobbyists sometimes refer to as “Odd-Rocs” fly; these unusual objects might not be ideal rockets, but put a big enough motor in there, and it’ll get off the pad.

Recently, [concretedog] thought he’d try putting together his own oddball rocket, and set out to modify a Doritos STAX tube for powered flight. There’s plenty of precedent for turning Pringles tubes into rockets, but of course, that’s hardly surprising. After all, what’s a rocket if not a strong and lightweight cylinder? But the rounded triangular shape of the STAX tube promised to be an interesting change of pace. Plus it looked cool, so there’s that.

Turning the snack container into a rocket was actually pretty straightforward. To start with, [concretedog] sketched around the outside of the tube on a piece of paper, and then took a picture of that with his phone. That image was then brought into Inkscape, and turned into a vector file that he could fiddle around with in CAD.

Between the thin plywood cut on his laser and PETG loaded into his 3D printer, he was able to come up with a strong enough motor mount to take an Estes D12-5. He then created some fins to glue on the side, and a triangular nosecone. A simple recovery system was installed, and the whole thing was finished off with a Doritos-appropriate orange and black color scheme.

The unusual shape of the rocket meant simulating its flight characteristics on the computer wouldn’t work without custom software, so [concretedog] had to use the old school method of checking stability by swinging it around in a circle on a string. After trimming it out so it would orient itself properly on the tether, he was fairly sure it would fly straight under power. Sure enough, the video below shows the nacho cheese flavored rocket streaking skyward with impressive speed and stability.

It’s far from the most advanced model rocket we’ve seen recently, but we really appreciate the simplicity of this build. It’s a great reminder that fun doesn’t have to be high-tech, and that by following some basic construction principles, you can knock out a safe park flier rocket on a weekend.

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A Rocket Powered Ejection Seat For Model Aircraft

November 21, 2020 by Lewin Day 4 Comments

As radio control planes don’t typically have human pilots onboard, the idea of installing an ejection seat in one is somewhat frivolous. But that doesn’t mean it wouldn’t be a lot of fun, and [James Whomsley] has set his mind to achieving the task.

The build process is an iterative one, with [James] solving problems step-by-step and testing along the way. The first task was to successfully launch a small action figure and his flight seat vertically in a controlled fashion. After a few attempts, a combination of rocket motors and guide rails were settled upon that could achieve the goal. Next up, a drogue parachute system was designed and tested to stabilize the seat at the height of its trajectory. Further work to come involves handling seat separation and getting the action figure safely back to the ground.

While action figures aren’t alive and the ejection seat serves no real emergency purpose, we can imagine it would be a hit at the local flying field – assuming the parachutes don’t get tangled in someone else’s model. For those interested in the real technology, our own [Dan Maloney] did a great piece on the topic. Video after the break.

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