Do you have access to a laser cutter? If so, you can use [Riley Porter’s] method to cut your own solder stencils. He starts with the Eagle files and exports the Dimension and tCream layers to a PDF. That file is then processed using Ghostwriter, Gview, and finally, Corel draw. The result is a 1200dpi file to feed to your Epilog laser. Now you’re ready to stencil on the solder paste and populate the PCB.
[Thanks Travis Goodspeed]
An accurate drill press is an essential tool for making your own through-hole printed circuit boards at home. Reader [Josh Ashby] offers up a solid design using scrap bin materials.
A major issue with PCB drilling is that even the slightest horizontal play will snap the delicate carbide drill bit. Hobbyist-grade tools such as Dremel’s drill press attachment are usually too sloppy for this task, while a more precise instrument might set you back a couple hundred bucks.
[Josh’s] design uses a nylon “sled” moving vertically in an aluminum u-channel track. Most of these materials were salvaged or were acquired inexpensively from a local hardware store, and assembled in less than a day. Surprisingly, this low-tech approach has proven sufficiently smooth that he’s yet to break a bit while drilling. And the entire setup, including the knockoff Harbor Freight rotary tool, cost less than the wobbly name-brand accessory alone.
SparkFun’s BatchPCB has been a well-known service to get your PCBs fabbed, and now it is sporting a new feature. It has just come out of its downtime chrysalis with the ability to pay you for making your designs. If you have designed a PCB and want people to pay you to use it, BatchPCB will now do that for you. [Patrick] says “We want engineers to benefit from the low-cost production for prototypes and have the ability to sell their work, conveniently.” There are a few caveats. First of all, each seller must be a resident of the United States and send BatchPCB a W-9. Secondly, PCBs are only warranted against manufacturing defects, so buyers should make sure the PCB they are buying is a working design. Finally, the sellers must only be selling designs of their own or with proper permission. We are big fans of free, open-source designs, but we can see how this would help an engineer recover some of their costs to develop a board and might lead to some interesting brokering of designs. What do you think of this new service?
[Simon Inns] designed a circuit board to retrofit an original Simon electronic game. This hack is immediately a win because he made sure that his design required no modification of the original case. The new PCB has many improvements. It moves the device from using 2 D-cells over to a 9 volt battery, the incandescent bulbs were out swapped out for three LEDs per button, and the use of tactile switches makes the buttons a lot more responsive (but does require a bit of modification to the colored button covers). Under the hood there’s a PIC18F2550 controlling a serial LED chip and handling input monitoring and sound generation. The video after the break is safe to watch at work, there’s no swearing involved this time. Continue reading “The UltimateSIMON”
We knew going into CES that we had to find some pictures of guts. It didn’t matter what it was, if there were guts showing, we snapped a picture. We were a little let down that the guts we found were basically consumer goods like cameras, TVs, and tons of amplifiers. The amplifier guts were so prolific, we actually just stopped taking pictures. We were hoping for some insides of tablets and such. There may not be anything new here for you, but if you are like us, you just can’t help but look. Join us after the break for a gallery.
[Infernoz] built a POV display to help ring in the new year. There is a low component count; an ATtiny26, DIP switch, power switch, CR2032 battery and holder, pin header, 8 LEDs, and a pull-up resistor. The board is single sided without any jumpers that we can see. He’s moving the display by swinging it on a rope but the PCB is the perfect shape to attach to a fan. We love these blinky displays and if you’ve got some parts this makes a great party favor for New Year’s Eve. Check out the video after the break.
Sometimes we wonder if we’re making good choices with PCB layout when using EagleCAD. Watch how the pros do it with a video of an hour-long Adafruit PCB layout session compressed into seven minutes.
[Elijah] documented his RepStrap build. This is a chicken-or-egg project in that RepStrap machines are built without the assistance of an already existing RepRap.
Here’s an ASUS concept from CeBIT this year for a laptop that has two touch screens and no physical keyboard. Isn’t this just the DS project we saw this week but in a nice case?
[James] conjured up a physical realization of the Spinning Wheel of Death for an art exhibit. We can’t stop smiling when looking at this artful hack.
I’m sure nobody will raise an eyebrow when you pop out that roll of duct-tape and affix your phone to the airplane window. That’s what [floe] did to make this airline flight time-lapse video with an Android phone. Aren’t you supposed to turn off all electronics for takeoff?
