A Nifty 3D Printed RC Car

July 27, 2023 by Lewin Day 9 Comments

Once upon a time, a remote controlled (RC) car was something you’d buy at Radio Shack or your local hobby store. These days, you can print your own, complete with suspension, right at home, as this project from [Logan57] demonstrates.

The design uses standard off-the-shelf hobby-grade components, with a brushed motor and controller for propulsion, and small metal gear servo for steering. The latter is a smart choice given there’s no servo saver in the design. Save for the fasteners and bearings, all the other parts are 3D printed. The hard components are produced in PETG or PLA, while flexible TPU is used for both the tires and the spring elements in the suspension system. It’s a double-wishbone design, and should serve as a good education should you later find yourself working on a Mazda Miata.

Building your own RC car isn’t just fun, it opens up a whole realm of possibilities. Sick of boring monster trucks and race cars? Why not build a 10×10 wheeler or some kind of wacky amphibious design? When you do, we’ll be waiting by the tipsline to hear all about it. Video after the break.

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Breaking Land Speed Records With An RC Car

July 19, 2023 by Lewin Day 23 Comments

Building and running a land speed record car is an expensive business that requires incredibly wealthy benefactors. Doing it on a smaller scale with a radio control car is still pricy, but more within the reach of the individual. [ProjectAir] has been working on just that, and recently set out to break records with a car of his own design.

The car runs a Jetcat 220 engine capable of delivering 220 newtons of thrust, built into a custom aluminium chassis with streamlined bodywork. Early runs saw it reach 112 km/h, but the goal was to push it beyond 150 km/h to break the standing Guinness World Record.

With an RC event running on a local runway, [ProjectAir] had the venue and opportunity to make an attempt. It was tough going, with the car throwing off its nosecose in one run, while rough weather brought further struggles. Strong crosswinds played a role in a violent crash on the car’s fastest pass, which ripped the car apart and destroyed the engine. However, in the end, it had done enough to secure a record at over 152 km/h, even if its later faster efforts didn’t officially count.

It’s clear that the car has come a long way since [ProjectAir’s] initial efforts in 2022, and we can’t wait to see where the project goes next. Video after the break.

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Tiny RC Truck And Trailer Motors Around Tabletop

November 18, 2022 by Lewin Day 17 Comments

Most RC cars replicate real-world race cars or fantastical off-road buggies for outdoor escapades. [diorama111] is an expert at building tiny desk-roaming models, though, and built this exquisite micro semi-truck and trailer.

Based on a 1/150 scale truck and trailer model, the build starts with the tractor unit. It’s disassembled, and its plastic wheels are machined on a tiny lathe so they can be fitted with grippy rubber tires carved out of O-ring material. The front wheels are given hubs and mounted to a motor-driven screw-type steering assembly. A photodetector is used to aid in self-centering. The rear axle is fitted with a geared drivetrain, running off a small DC motor. Multiple gear stages are used to give the build plenty of torque for pulling the trailer. Remote control of the model is achieved over Bluetooth, with an ATtiny3217 tucked inside with motor drivers to run the show.

The microcontroller also runs a full set of driving, tail, and indicator lights. The trailer is fitted with an infrared receiver and a battery of its own. It receives signals from an infrared LED on the tractor unit, which tell the trailer when to turn on the taillights and indicators.

There aren’t too many modelers working in the RC space at the 1:150 scale. [diorama111] has form here, though, and we’ve featured a previous Toyota Crown build before.

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Amphibious Dragster Drives On Water

November 17, 2022 by Lewin Day No comments

Dragsters are typically about peak performance on a tarmac drag strip. [Engineering After Hours] took a different tack, though, building a radio-controlled amphibious dragster intended to cross small bodies of water.

The build is based on a Traxxas Raptor RC car. However, it’s been heavily reworked from a pickup-like design to become a dragster with a motor mounted in the rear. It’s also been fitted with a foam underbody to allow it to float when stationary. The rear tires have been replaced with 3D-printed versions with large paddles, which provide propulsion in the water.

Initial tests showed the car struggled to make progress in the water, as the paddle tires tended to drag the rear end deeper under water. The tiny dragster tires up front didn’t help it steer, in water either. Large foam discs were added to the front tires to enable them to act as better rudders.

Fitted with its water tires and foam floatation aids, the car can only drive slowly on land, but [Engineering After Hours] points out this is enough to call it amphibious. It does a better job at skittering around on water, and it was able to cross a local pond at low speed.

We’ve seen some other creative techniques for making amphibious vehicles, like these crazy star-shaped wheels. Video after the break.

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High Speed RC Jet Car Is A Harsh Teacher

August 28, 2022 by Danie Conradie 8 Comments

Making machines go fast has always been a seemingly unavoidable impulse for humans. With the advent of radio control, it’s possible to get a taste of the rush without putting your life and too much money on the line. In the spirit of speed, [James Whomsley] strapped a jet turbine engine to an RC car, and learned some hard lessons along the way.

The car started as a four-wheel drive electric race car, but [James] removed most of the drive train components and mounted the jet turbine engine on a pair of 3D printed struts. Originally intended for large-scale RC planes, the little jet engine produces about 120 N of thrust. To allow the car to stop, [James] kept the drive shafts and connected them to a centrally mounted disk brake unit.

For the first high-speed test runs, James added a vacuum-formed shell and a pair of large vertical stabilizers for high-speed stability. On the 3rd test run at a local racetrack, the car got up to 190 km/h (118 MPH) before it veered off the track and crashed. Fortunately, the chassis and engine only sustained minor damage and were easy to repair.

James rebuilt the car with a lower engine to reduce the center of gravity and added an electronic gyro in an attempt to stabilize the car at high speed. Time ran out, and he wasn’t able to test the car before taking it to a high-speed RC event held on a runway. This led to another crash when the car again veered off the track after badly oscillating. After checking the onboard footage, [James] discovered the receiver had experienced a loss of signal, and an incorrect fail-safe setting made the engine go full throttle. After more tests, James also found that excessive play in the steering mechanism had caused the gyro to induce oscillations.

Although this car failed in the end, [James] intends to take the lessons learned into a new high-speed car build. [rctestflight] also did some testing with an EDF-powered RC car recently, and used a drone flight controller for high speed stability. This is not [James]’ first foray into speed machines, having previously experimented with a rocket plane.

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High-Speed RC Car Needs A Flight Controller

August 23, 2022 by Danie Conradie 2 Comments

The fastest ground vehicles on earth are not driven by their wheels but by an aircraft jet engine. At world record speeds, they run on an aerodynamic razor’s edge between downforce, which limits speed, and liftoff, which can result in death and destruction. [rctestflight] wanted to see what it takes to run an RC car at very high speeds, so he built a ducted-fan powered car with aerodynamic control surfaces and an aircraft flight controller.

This high-speed car is built on the chassis of a 1/14th scale RC buggy, powered by 4 EDF (electric ducted fans) mounted on a very long aerodynamic foam board shell. It also has an aircraft-style tail with elevons and rudders for stabilization and control at high speed using an ArduPilot flight controller. The flight controller is set up to stabilize in the roll and yaw axis, with only fixed trim in the pitch axis.

[rctestflight] got the car up to 71 MPH (114 km/h), which is fast for most RC cars but well short of the 202 MPH RC car speed record. It was still quite hard to keep in a straight line, and the bumpy roads certainly didn’t help. He hopes to revisit the challenge in the future with larger motors and high voltage batteries.

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Hacking Toy RC Cars With The HackRF One

April 30, 2022 by Ryan Flowers 3 Comments

The origin story for many who’d call themselves a member of the hacker community usually starts with taking things apart as a child just to see how they worked. For [Radoslav], that trend doesn’t seem to have slowed down, and he’s continued taking toys apart. Although since it’s his daughters little radio controlled car, he stuck to a non-destructive teardown. The result? He’s able to control the car with his laptop through a HackRF One SDR transceiver as shown in the video below the break.

[Radoslav] is no stranger to reverse engineering embedded devices, IoT gadgets, and probably more. So he started with what information was publicly available about the radio control interface in use. Many electronic devices sold in the US must be certified by the FCC (Federal Communications Commission) and prominently display their ID number, and this toy was no exception. The FCC database gave [Radoslav] enough information to know that the communication protocol is modulated with GFSK, a type of Frequency Shift Keying.

He fired up his favorite radio signal analysis tool and and got to work on the protocol itself. Along the way he found that communication between the car and controller is bidirectional but also very easy to get around. The result is that he can drive the car around with his laptop- definitely a cool hack, but for this one, the journey was surely the goal, not the destination.

If hacking on RC cars really gets your wheels turning, you might like this little RC car that can drive on the ceiling. Or if you’re feeling a bit hungry, check out how you can use the HackRF to nab a table at your local restaurant.

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