CNC Soldering Bot Handles Your Headers

September 30, 2023 by Jenny List 39 Comments

Soldering pin headers by hand is a tedious task, especially when your project has a huge number of them. [iforce2d] has a large number of boards with a lot of headers, and has created a rather special CNC machine to to do the job. It’s a soldering robot, controlled by LinuxCNC and you can see it below the break.

Superficially it resembles a 3D printer made in aluminium, with an X-Y movable table and a Z-direction represented by a soldering iron and solder feeder on an arm. The solder feeder uses a Bowden tube, with a 3D-printer extruder motor pushing the solder wire down a PTFE tube and finally into a fine aluminium tube from which it’s fed to the iron tip.

Though he’s done a beautiful job of it, creating the machine is not all that’s required, because the tool path requires more attention than simply moving the iron to each pin and supplying some solder. There’s a need to consider the effect of that heat, how much each pad needs, and how much neighbouring pads contribute.

We’ve had repetitive soldering tasks just like this one though not on this scale, so we can understand the tedium this machine will relieve. We can’t however help being reminded of XKCD 1319.

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FedEx Robot Solves Complex Packing Problems

September 29, 2023 by Bryan Cockfield 44 Comments

Despite the fact that it constantly seems like we’re in the midst of a robotics- and artificial intelligence-driven revolution, there are a number of tasks that continue to elude even the best machine learning algorithms and robots. The clothing industry is an excellent example, where the flimsy materials can easily trip up robotic manipulators. But one task like this that seems like it might soon be solve is packing cargo into trucks, as FedEx is trying to do with one of their new robots.

Part of the reason this task is so difficult is that packing problems, similar to “traveling salesman” problems, are surprisingly complex. The packages are not presented to the robot in any particular order, and need to be efficiently placed according to weight and size. This robot, called DexR, uses artificial intelligence paired with an array of sensors to get an idea of each package’s dimensions, which allows it to then plan stacking and ordering configurations and ensure secure fits between all of the other packages. The robot must also be capable of quickly adapting if any packages shift during stacking and re-order or re-stack them.

As robotics platforms and artificial intelligence continue to improve, it’s likely we’ll see a flurry of complex problems like these solved by machine instead of by human. Tackling real-world tasks are often more complex than they seem, as anyone with a printer an a PC LOAD LETTER error can attest to, even handling single sheets of paper can be a difficult task for a robot. Interfacing with these types of robots can be a walk in the park, though, provided you read the documentation first.

3D Printed Robot Wants To Be Your Pet

September 21, 2023 by Richard Baguley 1 Comment

Robots are cool. Robots you build yourself are cooler, especially ones that use stuff you have lying around already. Snoopy is a new open-source robot that uses an Arduino as a brain but with a 3D printed body and a short list of parts that can probably be sourced from the junk drawer. It’s still being developed, but it looks like a cool project heading in the right direction to produce an interesting robot.

It’s based on a new robot software platform called Kaia.ai that is built on top of the Robot Operating System 2 (ROS2), but with a more friendly and beginner-focused interface. Currently, the Snoopy project includes enough to get up and running with a printed frame and the electronics to install an Arduino running ROS2 that controls it. That’s an excellent place to start if you want to get into robotics, but without diving straight into the technical challenges of working with real-time operating systems.

It is also interesting that the previous project from the creator (called Kiddo) fell into the complexity trap, where you keep adding features and create an overly complex design that is a pain to build. Hopefully the designers have learned from Kiddo and will keep Snoopy simple.

We’ve covered plenty of other robot projects here at Hackaday, from ones that venture into nuclear reactors to ones that write your thank-you notes for you or give you hugs. We’ve even looked at how to give your robots a personality. Combine all those together with Snoopy and you could build a hugging, compassionate robot that has nice handwriting and can repair a nuclear reactor. And if you do, write it up and send it to our tips line!

Next-Gen Autopilot Puts A Robot At The Controls

August 25, 2023 by Bryan Cockfield 19 Comments

While the concept of automotive “autopilots” are still in their infancy, pretty much any aircraft larger than an ultralight will have some mechanism to at least hold a fixed course and altitude. Typically the autopilot system is built into the airplane’s controls, but this new system replaces the pilot themselves in a manner reminiscent of the movie Airplane.

The robot pilot, known as PIBOT, uses both AI and robotics technology to fly the airplane without altering the aircraft. Unlike a normal autopilot system, this one can be fed the aircraft’s manuals in natural language, understand them, and use that information to fly the airplane. That includes operating any of the aircraft’s cockpit controls, not just the control column and pedal assembly. Supposedly, the autopilot can handle everything from takeoff to landing, and operate capably during heavy turbulence.

The Korea Advanced Institute of Science and Technology (KAIST) research team that built the machine hopes that it will pave the way for more advanced autopilot systems, and although this one has only been tested in simulators so far it shows enormous promise, and even has certain capabilities that go far beyond human pilots’ abilities including the ability to remember a much wider variety of charts. The team also hopes to eventually migrate the technology to the land, especially military vehicles, although we’ve seen how challenging that can be already.

Several video clips of a robot arm manipulating objects in a kitchen environment, demonstrating some of the 12 generalized skills

RoboAgent Gets Its MT-ACT Together

August 20, 2023 by Michael Shaub 6 Comments

Researchers at Carnegie Mellon University have shared a pre-print paper on generalized robot training within a small “practical data budget.” The team developed a system that breaks movement tasks into 12 “skills” (e.g., pick, place, slide, wipe) that can be combined to create new and complex trajectories within at least somewhat novel scenarios, called MT-ACT: Multi-Task Action Chunking Transformer. The authors write:

Trained merely on 7500 trajectories, we are demonstrating a universal RoboAgent that can exhibit a diverse set of 12 non-trivial manipulation skills (beyond picking/pushing, including articulated object manipulation and object re-orientation) across 38 tasks and can generalize them to 100s of diverse unseen scenarios (involving unseen objects, unseen tasks, and to completely unseen kitchens). RoboAgent can also evolve its capabilities with new experiences.

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Angry Robot Face Is Less Than Friendly

August 17, 2023 by Lewin Day 10 Comments

Sometimes you just need to create a creepy robot head and give it an intimidating personality. [Jens] has done just that, and ably so, with his latest eerie creation.

The robot face is introduced to us with a soundtrack befitting Stranger Things, or maybe Luke Million. The build was inspired by The Doorman, a creepy art piece with animatronic eyes. [Jens’] build started with a 3D model of a 3D mask, with the eyes and mouth modified to have rectangular cutouts for LED displays. The displays are run by a Raspberry Pi Pico, which generates a variety of eye and mouth animations. It uses a camera for face tracking, so the robot’s evil eyes seem to follow the viewer as they move around. In good form, the face has a simple switch—from good to evil, happy to angry. Or, as [Jens] designates the modes: “Fren” and “Not Fren.”

[Jens] does a great job explaining the build, and his acting at the end of the video is absolutely worth a chuckle. Given Halloween is around the corner, why not build five to eight of these, and hide them in your roommate’s bedroom?

Video after the break.
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Ask Hackaday: What’s The Deal With Humanoid Robots?

July 31, 2023 by Lewin Day 43 Comments

When the term ‘robot’ gets tossed around, our minds usually race to the image of a humanoid machine. These robots are a fixture in pop culture, and often held up as some sort of ideal form.

Yet, one might ask, why the fixation? While we are naturally obsessed with recreating robots in our own image, are these bipedal machines the perfect solution we imagine them to be?

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