Better Mechanical Keyboards Through 3D Printing

December 7, 2018 by Brian Benchoff 14 Comments

You’re not cool unless you have a mechanical keyboard. No, you won’t be able to tell if your coworkers don’t like it, because you won’t be able to hear their complaining over the sound of your clack-clack-clacking. You can even go all-in with switch modifications, o-rings, and new springs, or you could use your 3D printer to modify the touch of your wonderful Cherry MX switches. That’s what a few researchers did, and the results are promising.

The ‘problem’ this research is attempting to solve is bottoming out on Cherry MX keyswitches. If you’re bottoming out, you’re doing it wrong, but nevertheless, you can get a publication out of solving repetitive strain injury. This was done by modeling the bottom housing of a Cherry MX switch by printing most of it in nylon on a Stratasys Objet 350 polyjet printer, with a tiny bit of of the housing printed with a polymer with a hardness of Shore 40. No, Shore A, Shore B, or Shore 00 was not specified, but hey, it’s just a conference paper.

The experimental test for this keyswitch was dropping a 150 gram weight from 125 mm onto the keyswitch, with a force sensitive resistor underneath the switch, connected to an Arduino. Data was logged, filtered, and fitted in Excel to create a plot of the force on dampened, rigid, and commercial switch housings. Results from ANOVA were p > 0.05 (p=0.12).

Despite the lack of significant results, there is something here. The Objet is one of the few printers that can do multimaterial printing with the resolution needed to replicate an injection molded part. There is a trend to the data, and printing squishy parts into a keyswitch should improve typing feel. There will be more work on this, but in the meantime we’re hopeful some other experimenters will pick up this train of research.

Sci-Hub: Breaking Down The Paywalls

November 27, 2018 by Steven Dufresne 125 Comments

There’s a battle going on in academia between the scientific journal publishing companies that have long served as the main platform for peer review and spreading information, and scientists themselves who just want to share and have access to the work of their fellows. arxiv.org launched the first salvo, allowing researchers in physics to self-publish their own papers, and has gained some traction in mathematics and computer science. The Public Library of Science journals focus on biology and medicine and offer peer review services. There are many others, and even the big firms have been forced to recognize the importance of open science publication.

But for many, that’s still not enough. The high prestige journals, and most past works, are stuck behind paywalls. Since 2011, Sci-Hub has taken science publishing open by force, illegally obtaining papers and publishing them in violation of copyright, but at the same time facilitating scientific research and providing researchers in poorer countries with access that their rich-world colleagues take for granted. The big publishing firms naturally fought back in court and won, and with roughly $20 million of damages, drove Sci-Hub’s founder underground.

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Alice Evans: Brucellosis, Or Why We Pasteurize Milk

November 13, 2018 by Brian Boucheron 51 Comments

It’s easy to forget how much illness and death was caused by our food and drink just one hundred years ago. Our modern food systems, backed by sound research and decent regulation, have elevated food safety to the point where outbreaks of illness are big news. If you get sick from a burger, or a nice tall glass of milk, it’s no longer a mystery what happened. Instead we ask why, and “who screwed up?”

In the early 20th century though, many food-borne illnesses were still a mystery, and microbiology was a scientific endeavor that was just getting started. Alice Catherine Evans was an unlikely figure to make a dent in this world at the time, but through her research at the United States Department of Agriculture’s (USDA), and later at the Hygienic Laboratory (now the National Institute of Health) she had a huge impact on the field of bacteriology, the dairy industry, and consumer safety. Continue reading “Alice Evans: Brucellosis, Or Why We Pasteurize Milk” →

Camera Obscura On Wheels Hits The Open Road

October 24, 2018 by Lewin Day 19 Comments

A camera obscura is a very simple device. Consisting of a dark chamber, with only a pinhole to let light in, it focuses an image on its inside surface. If you want to take a permanent copy, it’s as simple as installing a photosensitive film inside and managing the exposure time. Sounds like a normal camera, right? The difference is the scale — a camera obscura is large enough that humans can stand inside and view the image. Usually, they are large stationary rooms. [Physics Girl] took the show on the road by building a camera obscura out of a rented box truck.

The optics of the camera obscura project an image upside-down.

The basic concept is a great one – hire a box truck, and cover the rear opening with cardboard. Cut a small hole in the cardboard, and you’ve created a camera obscura on wheels. The video does a great job of explaining the optical principles behind what’s happening, and there’s even experimentation around how to change the exposure level and focus through modification of the aperture.

The only downside to viewing a camera obscura on video is that you can’t appreciate the resolution and detail visible in real life. Trust us though, it’s better than any HDTV on the market today.

The rolling camera obscura makes for a great experiment which requires little more than some cardboard, tape, and a sunny day. It would be great fun to execute as an educational activity at a school or makerspace. Once you’ve tackled that, perhaps consider the digital version. Video after the break.

[Thanks to Baldpower for the tip!]

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Superdeep Borehole Samples Create Non-boring Music

October 19, 2018 by Bryan Cockfield 14 Comments

In the 1970s, the Soviet Union decided to dig a hole for science. Not just any hole, the Kola Superdeep Borehole reached a depth of over 12 kilometers, the deepest at the time and the second deepest today by just a few meters. Since this was one of the few holes dug this deep that wasn’t being drilled for oil, the project was eventually abandoned. [Dmitry] was able to find some core samples from the project though, and he headed up to the ruins of the scientific site with his latest project which produces musical sounds from the core samples.

The musical instrument uses punched tape, found at the borehole site, as a sort of “seed” for generating the sounds. Around the outside of the device are five miniature drilling rigs, each holding a piece of a core sample from the hole. The instrument uses the punched tape in order to control the drilling rigs, and the sound that is created is processed by the instrument and amplified, which creates some interesting and rather spooky sounds. The whole thing is controlled by an Arduino Mega.

Not only does the project make interesting sounds from a historically and scientifically significant research station and its findings, but the project has a unique and clean design that really fits its environment at the abandoned facility. The other interesting thing about this project is that, if you want to make the trek, anyone can go explore the building and see the hole for themselves. If you’re wondering about the tools that could be used to make a hole like this, take a look at this boring project.

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A Funny Thing Happened On Ada Lovelace Day…

October 9, 2018 by Elliot Williams 43 Comments

Today is Ada Lovelace Day, a day to celebrate and encourage women in the fields of science and technology. The day is named after “Augusta Ada King-Noel, Countess of Lovelace, born Byron”, or Lady Ada Lovelace for short. You can read up more on her life and contribution to computer science at Wikipedia, for instance.

But it’s not really fair to half of the world’s population to dedicate just one day to observing the contributions of female scientists and then lavish all the laurels solely on Lovelace. So last year, the day after Ada Lovelace day, Brian Benchoff sent an internal e-mail at Hackaday HQ suggesting we tell the stories of other women in science. We put our heads together and came up with a couple dozen leads so quickly, it was clear that we were on to something good.

From a writer’s perspective, the stories of women in science are particularly appealing because they are undertold. Sure, everyone knows of Marie Curie’s brilliant and tragic dedication to uncovering the mysteries of radioactivity. But did you know how Rita Levi-Montalcini had to hide from the Italian Fascists and the German Nazis using fake names, doing research on scarce chicken eggs in her parent’s kitchen, before she would eventually discover nerve growth factor and win the Nobel Prize? We didn’t.

Do you know which biochemist is the American who’s logged the most time in space? Dr. Peggy Whitson, the space ninja. But the honor of being the first civilian in space goes to Soviet skydiver Valentina Tereshkova. Margaret Hamilton was lead software engineer on the code that got the first feet on the moon, but in the days before astronauts had learned to trust the silicon, John Glenn wanted Katherine Johnson to double-check the orbital calculations before he set foot in the Friendship 7.

And on it goes. Maria Goeppert-Mayer figured out the structure of nuclear shells, Kathleen Booth invented assembly language, and Françoise Barré-Sinoussi discovered HIV. Stephanie Kwolek even saved Hackaday writer Dan Maloney’s life by inventing Kevlar.

In all, we’ve written 30 profiles of women in science in the last year — far too many to list here by name. You can browse them all by using the Biography category. (We’ve thrown in biographies of a few men too, because women don’t have a monopoly on neat stories.)

We’re not done yet, either. So thank you, Ada Lovelace, for giving us the impetus to cover the fascinating stories and important contributions of so many women in science!

Open Source Laboratory Rocker Is Super Smooth

July 20, 2018 by Donald Papp 19 Comments

Lab equipment is often expensive, but budgets can be tight and not always up to getting small labs or researchers what they need. That’s why [akshay_d21] designed an Open Source Lab Rocker with a modular tray that uses commonly available hardware and 3D printed parts. The device generates precisely controlled, smooth motion to perform automated mild to moderately aggressive mixing of samples by tilting the attached tray in a see-saw motion. It can accommodate either a beaker or test tubes, but since the tray is modular, different trays can be designed to fit specific needs.

Source code and schematics are available from [akshay_d21]’s Google Drive and the 3D models are also available from the National Institute of Health’s 3D Print Exchange. A demonstration video is embedded below, in which you can see how smooth and controlled the motions are.

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