science

149 Articles

Plastics: PETG

January 29, 2019 by 30 Comments

You’d be hard-pressed to walk down nearly any aisle of a modern food store without coming across something made of plastic. From jars of peanut butter to bottles of soda, along with the trays that hold cookies firmly in place to prevent breakage or let a meal go directly from freezer to microwave, food is often in very close contact with a plastic that is specifically engineered for the job: polyethylene terephthalate, or PET.

For makers of non-food objects, PET and more importantly its derivative, PETG, also happen to have excellent properties that make them the superior choice for 3D-printing filament for some applications. Here’s a look at the chemistry of polyester resins, and how just one slight change can turn a synthetic fiber into a rather useful 3D-printing filament.

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Build A Seismometer Out Of Plumbing Parts

January 22, 2019 by 27 Comments

For those outside the rocking and rolling of California’s tectonic plate, earthquakes probably don’t come up on a daily basis as a topic of conversation. Regardless, the instrument to measure them is called a seismometer, and it’s entirely possible to build one yourself. [Bob LeDoux] has shared his article on how to build a Fluid Mass Electrolytic Seismometer, and it’s an impressive piece of work.

This is an instrument which works very differently from the typical needle-and-graph type seen in the movies. Fluid is held in a sealed chamber, with a restricted orifice in the center of a tube. The fluid level is monitored at each side of the orifice. When motion occurs, fluid levels change at either side which allows seismic activity to be measured.

Hooked up to some basic analog electronics, in this form, the device only shows instantaneous activity. However, it would be trivial for the skilled maker to hook this up to a datalogging setup to enable measurements to be plotted and stored. The entire project can be built with simple hand tools and a basic PCB, making it highly accessible.

It’s not the first time we’ve seen a seismometer, either – the Raspberry Shake project is a distributed network of sensors running on the Raspberry Pi.

Imploding Tiny 3D Prints

December 15, 2018 by 10 Comments

If you think about 3D printing, the ultimate goal would be to lay down specific atoms or molecule and build anything. Despite a few lab demonstrations at that scale, generally, it is easier to print in the macro scale than the micro. While it won’t get down to the molecule level, implosion fabrication is a new technique researchers hope will allow you to print large things and then shrink them. The paper describing the process appeared in Science. If you don’t want to pay your way through the paywall, you can read a summary on NewScientist or C&EN. Or you can scour the usual sources.

The team at MIT uses the same material that is found in disposable diapers. A laser traces patterns and the light reacts to a chemical implanted in the diaper material (sodium polyacrylate). That material can swell to many times its normal size which is why it is used in diapers. In this case, though, the material is swollen first and then reduced back to normal size.

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Better Mechanical Keyboards Through 3D Printing

December 7, 2018 by 14 Comments

You’re not cool unless you have a mechanical keyboard. No, you won’t be able to tell if your coworkers don’t like it, because you won’t be able to hear their complaining over the sound of your clack-clack-clacking. You can even go all-in with switch modifications, o-rings, and new springs, or you could use your 3D printer to modify the touch of your wonderful Cherry MX switches. That’s what a few researchers did, and the results are promising.

The ‘problem’ this research is attempting to solve is bottoming out on Cherry MX keyswitches. If you’re bottoming out, you’re doing it wrong, but nevertheless, you can get a publication out of solving repetitive strain injury. This was done by modeling the bottom housing of a Cherry MX switch by printing most of it in nylon on a Stratasys Objet 350 polyjet printer, with a tiny bit of of the housing printed with a polymer with a hardness of Shore 40. No, Shore A, Shore B, or Shore 00 was not specified, but hey, it’s just a conference paper.

The experimental test for this keyswitch was dropping a 150 gram weight from 125 mm onto the keyswitch, with a force sensitive resistor underneath the switch, connected to an Arduino. Data was logged, filtered, and fitted in Excel to create a plot of the force on dampened, rigid, and commercial switch housings. Results from ANOVA were p > 0.05 (p=0.12).

Despite the lack of significant results, there is something here. The Objet is one of the few printers that can do multimaterial printing with the resolution needed to replicate an injection molded part. There is a trend to the data, and printing squishy parts into a keyswitch should improve typing feel. There will be more work on this, but in the meantime we’re hopeful some other experimenters will pick up this train of research.

Sci-Hub: Breaking Down The Paywalls

November 27, 2018 by 125 Comments

There’s a battle going on in academia between the scientific journal publishing companies that have long served as the main platform for peer review and spreading information, and scientists themselves who just want to share and have access to the work of their fellows. arxiv.org launched the first salvo, allowing researchers in physics to self-publish their own papers, and has gained some traction in mathematics and computer science. The Public Library of Science journals focus on biology and medicine and offer peer review services. There are many others, and even the big firms have been forced to recognize the importance of open science publication.

But for many, that’s still not enough. The high prestige journals, and most past works, are stuck behind paywalls. Since 2011, Sci-Hub has taken science publishing open by force, illegally obtaining papers and publishing them in violation of copyright, but at the same time facilitating scientific research and providing researchers in poorer countries with access that their rich-world colleagues take for granted. The big publishing firms naturally fought back in court and won, and with roughly $20 million of damages, drove Sci-Hub’s founder underground.

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Alice Evans: Brucellosis, Or Why We Pasteurize Milk

November 13, 2018 by 51 Comments

It’s easy to forget how much illness and death was caused by our food and drink just one hundred years ago. Our modern food systems, backed by sound research and decent regulation, have elevated food safety to the point where outbreaks of illness are big news. If you get sick from a burger, or a nice tall glass of milk, it’s no longer a mystery what happened. Instead we ask why, and “who screwed up?”

In the early 20th century though, many food-borne illnesses were still a mystery, and microbiology was a scientific endeavor that was just getting started. Alice Catherine Evans was an unlikely figure to make a dent in this world at the time, but through her research at the United States Department of Agriculture’s (USDA), and later at the Hygienic Laboratory (now the National Institute of Health) she had a huge impact on the field of bacteriology, the dairy industry, and consumer safety. Continue reading “Alice Evans: Brucellosis, Or Why We Pasteurize Milk” →

Camera Obscura On Wheels Hits The Open Road

October 24, 2018 by 19 Comments

A camera obscura is a very simple device. Consisting of a dark chamber, with only a pinhole to let light in, it focuses an image on its inside surface. If you want to take a permanent copy, it’s as simple as installing a photosensitive film inside and managing the exposure time. Sounds like a normal camera, right? The difference is the scale —  a camera obscura is large enough that humans can stand inside and view the image. Usually, they are large stationary rooms. [Physics Girl] took the show on the road by building a camera obscura out of a rented box truck.

The optics of the camera obscura project an image upside-down.

The basic concept is a great one – hire a box truck, and cover the rear opening with cardboard. Cut a small hole in the cardboard, and you’ve created a camera obscura on wheels. The video does a great job of explaining the optical principles behind what’s happening, and there’s even experimentation around how to change the exposure level and focus through modification of the aperture.

The only downside to viewing a camera obscura on video is that you can’t appreciate the resolution and detail visible in real life. Trust us though, it’s better than any HDTV on the market today.

The rolling camera obscura makes for a great experiment which requires little more than some cardboard, tape, and a sunny day. It would be great fun to execute as an educational activity at a school or makerspace. Once you’ve tackled that, perhaps consider the digital version. Video after the break.

[Thanks to Baldpower for the tip!]

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