3D Print Yourself A Split Flap Display

February 20, 2025 by Lewin Day 5 Comments

Split flap displays! They’re mechanical, clickety-clackity, and largely commercially irrelevant in our screen-obsessed age. That doesn’t mean you can’t have a ball making one of your own, though! [Morgan Manly] did just that, with tidy results.

An ESP32 C3 SuperMini serves as the boss of the operation, running the whole display. The display is designed to be modular, so you can daisy chain multiple characters together to spell longer words. Each module has 37 characters, so it can display the alphabet, numerals 0 to 9, and a blank. Each module contains a 28BYJ-48 stepper motor for controlling the flaps, and a ULN2003 driver board to run it and a PCF8575 IO expander to handle communciation. An A3144 hall effect sensor is also used for positional feedback to ensure the display always shows the right character. The flap mechanism itself is relatively straightforward—a drum with all 37 flaps is until the correct character is reached, with the blank flaps hosting a magnet to trigger the aforementioned hall effect sensor. The flaps themselves are 3D-printed, with filament changes used to color the characters against the background.

If you’ve ever dreamed of building a flap-display clock or ticker, you needn’t dream of finding the perfect vintage example. You can just build your own! The added bonus is that you can make it as big or as small as you like. We’ve seen some interesting variations on the split flap concept recently, too. If you’re cooking up your own kooky electromechanical displays, don’t hesitate to let us know!

A 3D-printed clock that uses flaps for the digits that get rotated.

Non-Split-Flap Clock Does It With Fewer Flaps

May 16, 2024 by Kristina Panos 17 Comments

As cool as split-flap clocks and displays are, they do have a few disadvantages. The mechanism sticks out on the side, and the whole thing relies on gravity. Some people don’t care for the visual split in the middle of each digit that comes as a result. And their cousins, the Numechron clocks? Those wheels, especially the hours wheel, are really big compared to the size of what they display, so the clock housings are huge by comparison.

[shiura] decided to re-invent the digital display and came up with this extremely cool spinning flap mechanism that uses a lip to flip each flap after it is shown. Thanks to this design, only half the number of flaps are needed. Not only is the face of the clock able to be much larger compared to the overall size of the thing, the whole unit is quite shallow. Plus, [shiura] tilted the display 15° for better visibility.

If you want to build one of these for yourself, [shiura] has all the STLs available and some pretty great instructions. Besides the printed parts, you don’t need much more than the microcontroller of your choice and a stepper motor. Check out the demo/build video after the break, and stick around for the assembly video.

Don’t mind the visual split in the numbers? Check out this split-flap clock that uses a bunch of magnets.

Continue reading “Non-Split-Flap Clock Does It With Fewer Flaps” →

A DIY split-flap clock in red, black, and white.

Split-Flap Clock Uses Magnets Everywhere

May 10, 2024 by Kristina Panos 2 Comments

While split-flap alarm clocks once adorned heavy wood nightstands in strong numbers, today the displays are most commonly found in train stations and airports. Hey, at least they’re still around, right? Like many of us, [The Wrench] has always wanted to make one for themselves, but they actually got around to doing it.

This doesn’t seem like a beginner-friendly project, but [The Wrench] says they were a novice in 3D design and so used Tinkercad to design all the parts. After so many failures, they settled on a design for each unit that uses a spool to attach the flaps, which is turned by a stepper motor.

A small neodymium magnet embedded in the primary gear and a Hall effect sensor determine where the stepper motor is, and in turn, which number is displayed. Everything is handled by an Arduino Nano on a custom PCB.

Aside from the sleek, minimalist look, our favorite part is that [The Wrench] used even more magnets to connect each display segment to the base. You may have noticed that there are only three segments, because the hours are handled by a single display that has flaps for 10, 11, and 12. This makes things simpler and gives the clock an interesting look. Be sure to check out the build video after the break.

Want to build a more complicated clock? Try suspending sand digits in the air with persistence of vision.

Continue reading “Split-Flap Clock Uses Magnets Everywhere” →

What’s The Time? It’s Casino’clock!

July 30, 2022 by Sven Gregori 6 Comments

As the saying goes, nothing can be said to be certain, except death, taxes, and the never-ending inventiveness of clock hacks. No matter how tried and proven a concept is, someone will always find a new twist for it. Case in point: notorious clock builder [Shinsaku Hiura] took the good old split-flap display approach, and mixed things up by using a deck of playing cards to actually represent the time.

Technically, the clock works just like a regular flip clock, except that only the upper half of the split-flap is used to display the digits, while the lower half is showing the cards’ backsides. Other than that, the mechanics are the same: a set of hinges holding the cards are arranged on a rotor that’s moved by a stepper motor until the correct digit is shown (STLs available on Thingiverse). Aces low, Jokers are zeroes, and the queen strikes at noon.

At the center of it is an ESP32 that controls each digit’s motor driver, and retrieves the time via WiFi, keeping the general component count conveniently low. Of course, one option is to arrange the cards in their order to keep rotations at a minimum, but let’s be real, the flapping sound is half the fun here. So instead, [Shinsaku Hiura] arranged the cards randomly and mapped it in the code accordingly. You can see it all in action, along with some additional design information, in the video after the break.

For some more of his clock creations, check out this different flip clock approach and the Hollow Clock. But if the future is of more interest to you than the present, here’s a matching Tarot deck.

Continue reading “What’s The Time? It’s Casino’clock!” →

This DIY Split-Flap Display Does Both Time And Weather

April 29, 2021 by Donald Papp 5 Comments

With little more than four economical stepper motors, a Raspberry Pi Zero, and a 3D printer, [Thomas Barlow] made himself an awfully slick Smart Flip Clock that can display not only the time, but also weather data as well. This is done by adding a few extra graphics to some of the split-flaps, so numbers can also be used to indicate temperature and weather conditions succinctly. Displaying the time has to do without a colon (so 5:18 displays as 518), but being able to show temperature and weather conditions more than makes up for it.

According to the project’s GitHub repository, it looks as though each split-flap has thirteen unique positions. The first ten are for numerals 0 through 9, and the rest are either blank, or used to make up a few different weather icons with different combinations. A Python script runs on the Raspberry Pi and retrieves weather data from OpenWeather, and the GPIO header drives the display via four geared stepper motors and driver boards. The rest of the hardware is 3D printed, and [Thomas] helpfully provides CAD models in STEP format alongside the STL files.

The basic design of a split-flap display is really quite versatile, and enterprising hackers have been putting delightful new twists on them for years. There has been a split-flap display used as a kind of flip-book animation, and we’ve also had the pleasure of seeing an entire Tarot deck used for esoteric, automated readings.

Tetris On Split-Flap Go Brrr

March 7, 2021 by Kristina Panos 9 Comments

It hardly seems possible, but engineer collective and split-flap display purveyors [Oat Foundry] were able to build a working implementation of Tetris on a 10 x 40 split-flap display in the span of a single day. Check it out in the video after the break.

This project is a bit understaffed in the details department, but we do know that [Oat Foundry] started with [Timur Bakibayev]’s open-source implementation of Tetris in Python and modified the draw function to work on a split-flap display. As you may have guessed, the biggest obstacle is the refresh rate and how it affects playability — particularly during those tense moments when a player rotates a piece before dropping it. Split-flaps flip quickly from on to off, but flipping back to on requires a full trip around through all the other characters.

We think this is nice work for a one-day build. Should they go further, we’d like to see the same things implemented as [Oat Foundry] does: a high score tracker and a preview of the next piece.

Don’t have a split-flap display? Yeah, us either, but we do have televisions. Turn on the tube and check out this Nano-scale Tetris.

Continue reading “Tetris On Split-Flap Go Brrr” →

Tarot Machine Flips Through Fate’s Rolodex

May 29, 2020 by Kristina Panos 8 Comments

Were tarot card readers deemed non-essential in your part of the world (and do you think they saw it coming?) More than ever, we all need diversions that are for entertainment purposes only. And what better basis for entertainment than a mystical fortune-telling robot that can read your tarot cards?

This fantastic-looking ‘bot stands on the shoulders of [Scott Bezak]’s trailblazing method for easy DIY split-flap displays. Push the rather inviting-looking button on the top, and the flaps start flipping around to find your fortune. Once the fates have aligned, a thermal printer on the front spits out an image of your card along with an interpretation.

It’s obvious that [i_mozy] put quite a lot of effort into this slick machine, and we think the stickers look especially great. All the details of physical tarot card readings are accounted for, including a random number to decide the card’s position, and LEDs to represent the card’s element. Suspend your disbelief and check out the demo/promo video after the break.

Split-flap displays are a great choice no matter what you want to show. We’ve seen them used to display everything from the weather to the current Spotify track.

Continue reading “Tarot Machine Flips Through Fate’s Rolodex” →