When designing furniture, material choice has a huge effect on the character and style of the finished product. Wood is a classic option, while more modern designs may use metal, plastic or even cardboard. Less popular, but no less worthy, is concrete. It’s heavy, cheap, and you can easily cast it into a wide variety of forms. [KagedCreations] thought this would be ideal, and whipped up this nifty piece of furniture with an integrated USB hub.
A pair of melamine shelves were scrapped to build the form, in which the concrete table is cast. Melamine is a popular choice, as it’s cheap, readily available, and releases easily from the finished concrete. Along with the USB hub, a wooden board is cast into the base of the concrete table top. This serves as an easy attachment point for the pre-made hairpin-style legs, which can be installed with wood screws.
Some of us are able to get by in life with somewhere between 0 and 1 USB ports. We typically refer to these people as “Mac users”. For the rest of us, too much is never enough, and we find ourselves seeking out expansion cards and hubs and all manner of perverse adapters and dongles. [JackmanWorks] was a man who found himself in need of more connectivity, so he built this beautiful shelf with an integrated 12-port hub.
Material choice is key here, with this build looking resplendent in mahogany and cement. As the core of the build, the USB hub is first disassembled and sealed up to prevent damage from the cement. Hot glue is used to protect the PCB, while electrical tape helps cover the individual ports. The cement is then poured into a form which creates the overarching structure for the shelf, with the USB hub being cast in place. With the cement cured, mahogany boards are then cut and waxed, before installation into the structure. These form the individual shelves which hold phones, hard drives and other USB accessories.
The shelf was designed so that the entire structure is supported through the bottom shelf, which then sits on top of the desktop computer case. It’s an attractive piece, and the weight of the cement construction makes it pleasantly stable in use. It’s rare, but we do occasionally see shelf hacks around these parts. Video after the break.
When starting a new project, the choice of material can have a big effect on the character of the finished product. Wood is stylish and has a certain elegance to it, while polished or brushed aluminium is great for a more futuristic feel. Sometimes though, you just want big, cheap and heavy – in which case, concrete is your friend!
[BALES] was short on USB ports, and needed a hub with plenty of connectivity. Concrete had the benefits of being solid and heavy, and also impervious to beverages. Thus, a melamine form was produced, chosen as its surface doesn’t give the concrete anything to grab on to. A foam skull was cut out and added to create an inlay for decoration, and the 7-port octopus-style hub was placed inside.
With careful attention paid to the mixture consistency, the concrete was poured into the mold and allowed to set. Care was taken to avoid air bubbles and to ensure the mixture flowed completely into the mold, without leaving air pockets behind the inserted components. After allowing it to set for a few days, the part was demolded, with care taken to minimise edge crumbling. The foam skull was removed, and infilled with black epoxy, with a little more used to coat the top and sides of the hub. As a finishing touch, a foam pad was fitted to the base to allow it to sit on a desk without scratching everything up.
In the end, [BALES] has ended up with a hefty hub that won’t skitter around when plugging and unplugging devices. It should also serve admirably as a sturdy drink coaster on those cold winter nights. If you’re trying a similar project yourself, note that sometimes concrete can be surprisingly conductive. Video after the break.
It’s fair to say that fingerprints aren’t necessarily the best idea for device authentication, after all, they’re kind of everywhere. But in some cases, such as a device that never leaves your home, fingerprints are an appealing way to speed up repetitive logins. Unfortunately, fingerprint scanners aren’t exactly ubiquitous pieces of hardware yet. We wouldn’t hold out much hope for seeing a future Raspberry Pi with a fingerprint scanner sitting on top, for example.
After buying the Thinkpad fingerprint scanner, he wanted to make sure it would be detected by his computer as a standard USB device. The connector and pinout on the scanner aren’t standard, so he had to scrape off the plastic coating of the ribbon cable and do some probing with his multimeter to figure out what went where. Luckily, once he found the ground wire, the order of the rest of the connections were unchanged from normal USB.
When connected to up his Ubuntu machine, the Thinkpad scanner came up as a “STMicroelectronics Fingerprint Reader”, and could be configured with libpam-fprintd.
With the pintout and software configuration now known, all that was left was getting it integrated into the USB hub. One of the hub’s ports was removed and filled in with hot glue, and the fingerprint scanner connected in its place. A hole was then cut in the case of the hub for the scanner to peak out of. [Nicholas] mentions his Dremel is on loan to somebody else at the moment, and says he’ll probably try to clean the case and opening up a bit when he gets it back.
You’ve heard of smartphones but have you heard of smart projectors? They’ve actually been around for a few years and are sort of like a TV set top box and projector combined, leaving no need for a TV. Features can include things like streaming Netflix, browsing in Chrome, and Skyping. However, they can cost from a few hundred to over a thousand dollars.
[Novaspirit] instead made his own cheap smart projector. He first got a $70 portable projector (800×480 native resolution, decent for that price) and opened it up. He soldered an old USB hub that he already had to a Raspberry Pi Zero so that he could plug in a WiFi dongle and a dongle for a Bluetooth keyboard. That all went into the projector.
Examining the projector’s circuit board he found locations to which he could wire the Raspberry Pi Zero for power even when the projector was off. He lastly made the Raspberry Pi dual-bootable into either OSMC or RetroPie. OSMC is a Linux install that boots directly into a media player and RetroPie is a similar install that turns your Raspberry Pi into a gaming machine. You can see a timelapse of the making of it and a demonstration in the video after the break.
[Geeksmithing] wanted to respond to a challenge to build a USB hub using cement. Being a fan of Mario Brothers, a fitting homage is to build a retro-gaming console from cement to look just like your favorite Mario-crushing foe. With a Raspberry Pi Zero and a USB hub embedded in it, [Geeksmithing] brought the Mario universe character that’s a large cement block — the Thwomp — to life.
[Geeksmithing] went through five iterations before he arrived at one that worked properly. Initially, he tried using a 3D printed mold; the cement stuck to the plastic ruining the cement on the face. He then switched to using a mold in liquid rubber (after printing out a positive model of the Thwomp to use when creating the mold). But the foam board frame for the mold didn’t hold, so [Geeksmithing] added some wood to stabilize things. Unfortunately, the rubber stuck to both the foam board and the 3D model making it extremely difficult to get the model out.
Next up was regular silicone mold material. He didn’t have enough silicone rubber to cover the model, so he added some wood as filler to raise the level of the liquid. He also flipped the model over so that he’d at least get the face detail. He found some other silicone and used it to fill in the rest of the mold. Despite the different silicone, this mold worked. The duct tape he used to waterproof the Raspberry Pi, however, didn’t. He tried again, this time he used hot glue – a lot of hot glue! – to waterproof the Pi. This cast was better, and he was able to fire up the Pi, but after a couple of games his controller stopped working. He cracked open the cement to look at the Pi and realized that a small hole in the hot glue caused a leak that shorted out the USB port on the Pi. One last time, he thought, this time he used liquid electrical tape to waterproof the Pi.
The final casting worked and after painting, [Geeksmithing] had a finished cement Thwomp console that would play retro games. He missed the deadline for the USB Hub Challenge, but it’s still a great looking console, and his video has a lot of detail about what went wrong (and right) during his builds. There’s a great playlist on YouTube of the other entries in the challenge, check them out along with [Geeksmithing]’s video below!
[Aleksejs Mirnijs] needed a tool to accurately measure the power consumption of his Raspberry Pi and Arduino projects, which is an important parameter for dimensioning adequate power supplies and battery packs. Since most SBC projects require a USB hub anyway, he designed a smart, WiFi-enabled 4-port USB hub that is also a power meter – his entry for this year’s Hackaday Prize.
[Aleksejs’s] design is based on the FE1.1s 4-port USB 2.0 hub controller, with two additional ports for charging. Each port features an LT6106 current sensor and a power MOSFET to individually switch devices on and off as required. An Atmega32L monitors the bus voltage and current draw, switches the ports and talks to an ESP8266 module for WiFi connectivity. The supercharged hub also features a display, which lets you read the measured current and power consumption at a glance.
Unlike most cheap hubs out there, [Aleksejs’s] hub has a properly designed power path. If an external power supply is present, an onboard buck converter actively regulates the bus voltage while a power path controller safely disconnects the host’s power line. Although the first prototype is are already up and running, this project is still under heavy development. We’re curious to see the announced updates, which include a 2.2″ touchscreen and a 3D-printable enclosure.