A Tiny USB Hub For All Your Hardware Modding Needs

February 2, 2020 by Tom Nardi 28 Comments

Going all the way hack to the heady days of Eee PC modding, hardware hackers have been on the hunt for small USB hubs that can easily be liberated from their enclosures and integrated into whatever project they happen to be working on. From time to time you see recommendations out there for makes and models which lend themselves to this sort of repurposing, but it’s seemed more difficult than necessary to source such a basic component.

Which is why [RETROCUTION] has developed a USB hub that’s not only extremely small, but relatively easy to assemble with only six components. Plus best of all, they are dirt cheap.

When you add up the cost of getting the PCBs made and buying all the SMD components, the per-unit price of these hubs is only going to be a few dollars. If you’ve got what it takes to make the PCBs in-house, even better. Considering how much easier these things could make other projects, it seems more than worth the upfront cost.

The star of the show is the FE1.1s, a four port USB 2.0 controller in a SSOP-28 package. As of this writing, it goes for about 25 cents from the usual overseas sources (even less, for larger orders). Add to the mix a few 10 μF ceramic capacitors, a 2.7 kΩ resistor, and a 12 MHz crystal.

There’s no provision for actual USB ports in the design, but they would just take up space anyway; this hub is intended to be directly soldered to the other devices. Incidentally, to reduce the number of traces and pads on the PCB, there aren’t power lines for the downstream devices either. So you’ll need to power them separately.

The passives are 0603, but the crystal is a good old fashioned through-hole component. [RETROCUTION] assembles the boards with a solder paste stencil and a hot air station, but if you’ve got a little practice, it’s certainly something you could do with an iron. With such a straightforward design, you could build a lifetime supply of these itty-bitty hubs in an afternoon. That’s certainly our plan, anyway.

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Hackaday Prize Entry: Smart USB Hub And IoT Power Meter

August 2, 2016 by Moritz Walter 1 Comment

[Aleksejs Mirnijs] needed a tool to accurately measure the power consumption of his Raspberry Pi and Arduino projects, which is an important parameter for dimensioning adequate power supplies and battery packs. Since most SBC projects require a USB hub anyway, he designed a smart, WiFi-enabled 4-port USB hub that is also a power meter – his entry for this year’s Hackaday Prize.

[Aleksejs’s] design is based on the FE1.1s 4-port USB 2.0 hub controller, with two additional ports for charging. Each port features an LT6106 current sensor and a power MOSFET to individually switch devices on and off as required. An Atmega32L monitors the bus voltage and current draw, switches the ports and talks to an ESP8266 module for WiFi connectivity. The supercharged hub also features a display, which lets you read the measured current and power consumption at a glance.

Unlike most cheap hubs out there, [Aleksejs’s] hub has a properly designed power path. If an external power supply is present, an onboard buck converter actively regulates the bus voltage while a power path controller safely disconnects the host’s power line. Although the first prototype is are already up and running, this project is still under heavy development. We’re curious to see the announced updates, which include a 2.2″ touchscreen and a 3D-printable enclosure.