Is it possible to recycle failed 3D prints? As it turns out, it is — as long as your definition of “recycle” is somewhat flexible. After all, the world only needs so many coasters.
To be fair, [Devin]’s experiment is more about the upcycling side of the recycling equation, but it was certainly worth undertaking. 3D printing has hardly been reduced to practice, and anyone who spends any time printing knows that it’s easy to mess up. [Devin]’s process starts when the colorful contents of a bin full of failed prints are crushed with a hammer. Spread out onto a properly prepared (and never to be used again for cookies) baking sheet and cooked in the oven at low heat, the plastic chunks slowly melt into a thin, even sheet.
[Devin]’s goal was to cast them into a usable object, so he tried to make a bowl. He tried reheating discs of the material using an inverted metal bowl as a form but he found that the plastic didn’t soften evenly, resulting in Dali-esque bowls with thin spots and holes. He then flipped the bowl and tried to let the material sag into the form; that worked a little better but it still wasn’t the win he was looking for.
In the end, all [Devin] really ended up with is some objets d’art and a couple of leaky bowls. What else could he have done with the plastic? Would he have been better off vacuum forming the bowls or perhaps even pressure forming them? Or does the upcycling make no sense when you can theoretically make your own filament? Let us know in the comments how you would improve this process.
When you think of living off the grid, you often think of solar power. But if you’ve got a good head, and enough flow, water power can provide a much more consistent flow of electrons. All it requires is a little bit of engineering, epic amounts of manual labor, and some tricks of the trade, and you’ll have your own miniature hydroelectric power plant.
[Homo Ludens], the playful ape, has what looks like a fantastic self-sufficient home/cabin in a beautiful part of Chile. His webpages are a tremendous diary of DIY, but the microhydro plant stands out.
You might expect that building a hydro plant involves a lot of piping, and trenching to lie that pipe in, but the exact extent, documented in many photos, is sobering. At places, the pipe needed to be bent, and [Homo Ludens] built a wire-mesh pipe heater to facilitate the work — with the help of a few friends to weigh the pipe down at either end and create the bend. The self-wound power transformer is also a beauty.
We have all opened an electricity bill and had thoughts of saving a bit of money by generating our own power. Most of us never get any further than just thinking about it, but for anyone willing to give it a try we are very fortunate in that we live in a time at which technology has delivered many new components that make it a much more straightforward prospect than it used to be. Electronic inverters, efficient alternators, and electronic battery management systems are all easy to find via the internet, and are thus only a matter of waiting for the courier to arrive.
[Frédéric Waltzing] is lucky enough to have access to a 135 foot (38 metre) head of water that those of us in flatter environments could only dream of. He’s used it to generate his own power using a modestly sized but very effective turbine, and he documented it in a Youtube video which you can see below the break.
He brings the water to his turbine house through a 1.5 inch plastic pipe, in which he maintains a 55PSI closed pressure that drops to 37PSI when the system is running. His Pelton wheel develops 835RPM, from which a small permanent magnet alternator provides 6.3A for his battery management system. An Enerwatt 2KW inverter provides useful power from the system.
This hydroelectric installation might not be very large, but its key is not in its size but that it can run continuously. A continuous free 6.3A charge can store up a lot of energy for those times when you need it.
If you’re a heavy user of a 3D printer, or a welder, you’ll know the problem of empty spools. You’ve used up all the filament or the welding wire, and you’re left with a substantial plastic spool. It’s got to be useful for something, you think, and thus it’s Too Good To Throw Away. Before you know it you have a huge pile of the things all looking for a use that you know one day you’ll find.
If you follow the example of [Chuck Hellebuyck], you could use them as wheels for a small go-kart (YouTube link). He 3D-printed some hub adapters for the spools to use skate bearings, mounted them of threaded axles to a classic wooden go-kart frame, and set off downhill wearing his stock-car racing helmet.
Of course, [Chuck]’s go-kart is a bit of fun, but it’s probably fair to say that 3D printer spools are not the ideal wheel. Those rims aren’t particularly durable, and with no tires he’s in for a bumpy ride. Perhaps a tire could be found to fit and a tube placed within it, but that would start to sound expensive against those cheap off-the-shelf wheelbarrow items.
But the project does raise the interesting question: what exactly do you do with your empty spools? There have to be some awesome uses for them, so please share yours in the comments. Meanwhile follow Chuck’s go-kart adventures in the video below the break.
At Hackaday, we get notified of a lot of the cool events going on in hackerspaces all around the world. We’d like to keep you informed too, just in case there’s something going on in your neighborhood.
With winter on the way, our thoughts turn to indoor hacks. And what could be better in the cold winter than fresh veggies? This can be done by replacing the sun with an LED light, and [Margaret Johnson], aka [Bitknitting] has been working on building her own LED plant light.
She’s using a combination of red and blue LEDs that produce the ratio of light frequencies that plants thrive on, and has been experimenting with how bright to make them and how long to run them. This combination of factors determines how much light the plants get every day, called the Daily Light Integral, or DLI, and has a huge effect on how well the plants grow.
Her latest prototype uses nine red and two blue 3 Watt LEDs which run for about twenty hours a day. These lights shine onto the growing area, a bucket filled with nutrient solution. [Margaret] has done an excellent job of outlining why and how she made the choices she did and providing lots of links to more information for the home grower. It’s a great place to start for anyone looking to get something growing indoors in the depths of winter.